Tag Archive for: spray machines

Bespoke Joinery Company Trust Schuberts For The Perfect Finish

RW have a dedicated in-house team of master craftsmen across two joinery workshops, and confidently deliver luxurious one-off pieces to an impeccable standard. Indeed, this precise level of finish is what so often influences their clients’ decision to work with them. With everything custom built, their dedicated joiners cater to requests ranging from custom kitchens, libraries and dressing rooms, to curved work, paneling, exquisite veneers, inlaying and polishing.

This capability is no longer commonplace in the industry and allows RW to maintain excellent standards of workmanship.

Complementing their joinery shops, for requests outside our usual productions, they have developed longstanding relationships with skilled subcontractors that equally work to their rigorous standards.

Adding to the very high levels of workmanship, they have just taken delivery of a custom-spec finishing shop from Schuberts.

 

Every single element of this new system was specifically designed and built for this site and the customers strict requirements, with tolerances and specification to make your eyes water!

-Preparation sanding/denibbing room with full wall extract and filtered cube system back into the factory, along with our Sandbox downdraft benches.

 

 

 

 

 

 

 

 

 

 

 

 


-Spray shop enclosure with full inverter-driven air balance, filtered air input, ATEX rated components and hooked up to twin biomass boiler hot water coils to give the perfect spray temperatures all year round via an HMI touchscreen.
A special multi-leaf hidden divider system allows either the spray shop to be used as one very large zone, or to be used in increments as they see fit.


 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


-Paint mix room, twin doors, with bunded floor, ATEX heating, filtered air input and bled extraction system.

-Drying room with variable air flow, varible heat through biomass boiler hot water coils, again via HMI touchscreen.

 


 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The fit, the finish, the quality of materials and components is there in spades and a system that will serve many years of fantastic service to the client.

 

For more information about Schuberts’ custom finishing systems, email [email protected]

UK Timber Manufacturer Goes The Giardina Profile Finishing Route

A leading, high-end, manufacturer of the finest range of sash windows, casement windows and doors has just installed a new Giardina profile sanding and automatic spray line for their production and to add to the existing hanging spray shop, flash-off and Schubox system from Schuberts.

 

 

 

 

 

 

 

 

 

 

 

 

 

The 4 head sanding machine is fully adjustable from beading to window board, fitted with Flex-Trim heads and brushes, meaning a perfect sand every time.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The spray machine is fitted with 3 Wagner GA4000 guns and applies a perfect coat of waterbased coatings to each and every profile.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Once taken off the line, the products are racked on trolleys and put inside the Schubox CIR system for a proper drying process at 38c for 45 mins.

 

 

 

For more information, email [email protected]

GB Projects Invests In A New Finishing System

GB Projects trusted Schuberts with a new, custom-built finishing system for both solvent and waterbased coatings.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The new system comprises of both manual spray and automatic spray applications, feeding into a flash-off section and then finally into a Schubox CIR gas catalytic infrared drying system.

Product arrives at the finishing shop from manufacturing either in panel or carcass form. For long finishing runs such as priming, they use an automatic spray machine. When top coats or carcass work needs coating they use the manual spray shop enclosure.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Both the auto machine and manual spray shop both feed into a large flash-off room. The former through a slot in the side of the flash-off and the latter through double sliding product doors.

The flash-off is fitted with low level balanced extraction with adjustable louvers, through an atex fan, into ducting and finally into the Schubox.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Once flashed-off for between 10-15 mins, either the finger trolleys or carts are wheeled into the Schubox for rapid curing. For solvent coatings, this takes 20 mins and for water based coatings 25-30 mins. The system will accept multiple racks, with a mixture of coatings, film weights and substrates at any one time.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Director of GB, Eddy Burrows says; “Schuberts went above and beyond to provide us with a system that fitted perfectly. It’s rare to find a company that will not just supply the bare minimum but also go the extra mile and Schuberts do exactly that. Their team provided a brilliant service from start to finish.”

 

For more information on how Schuberts can transform you finishing process, email [email protected]

 

Schuberts Re-Investing In The Future Of Finishing With Giardina Group

As part of the continual growth and advancement in the UK, Schuberts have yet again re-invested in the latest finishing technology. Schuberts are the ONLY manufacturer and supplier of finishing equipment in the UK with a production-spec Test Centre, Lab and Training Facility.

This month, we Schuberts the delivery and installation of the new Giardina Dualtech 420, fully automatic through-feed spray machine system. This machine is suitable for wood, metal, plastics, glass, composites and many other industries. It will accept 1k waterbased, 1k solvent based, 2k waterbased, 2k solvent based and lots of other sprayable coatings.

 

 

 

 

 

 

 

 

 

 

 

 

Capable of running up to 8m/min, it boasts multiple wet spray circuits, 8 Wagner GA400 guns, full self-cleaning paint recovery belt and a whole host of other features that set it aside from the normal competition. With inverter driven fans the system can be tailored to the customers exact requirements. Made ready for Industry 4.0, the Giardina machine is prepared for the future!

 

 

 

 

 

 

 

 

 

 

 

All Dualtech spray machines have in common is the top quality of key technical features, including two opposing painting arms and a large cabin which guarantees an optimal application on both the panel’s surface and edges.
Other noteworthy features are the technology to recover paint from the conveyor belt and the latter’s cleaning system, unequalled solutions in terms of extremely low washing solvent consumption, a longer belt service life and a very simple operation.

 

 

 

 

 

 

 

 

 

 

 

All Dualtech machines can be fitted with accessories and technological solutions to further increase their flexibility, productivity and reliability. This includes the “Dualfast”, the system that allows you to change guns – and hence the spraying circuit – in less than 60 seconds, thereby maintaining optimal working conditions; the option of the PLC controlled vertical positioning system of the guns also guarantees excellent painting cycle repeatability; the electronic control for the ventilation inside the spray chamber which is required for extending the efficiency and operating time of the spray machine. All versions are available with a “Dry” or “Wet” solid particulate disposal system.

 

 

 

 

 

 

 

 

 

 

Giardina Dualtech 420 brochure Dualtech 420_GB Brochure

 

For more information, email [email protected]

 

 

 

Schuberts Turn-Key Door Finishing System Delivered

A new complete finishing system has been delivered to a UK manufacturer of doors and components.

 

The new system from Schuberts comprises of through-feed brushing de-nibbing machine, spray shop enclosure, flash-off section, Schubox drying system, paint mix room and overhead conveyor with structural steelwork supports.

 

 

 

 

 

 

 

 

 

 

The de-nibbing brushing machine is designed for the prep of doors and components. Fitted with the Flex-trim brushing system, the machine can take anything up to 1300mm width and 100mm thick. The machine is adjustable in forward speed, angle of attack, pressure applied and rotation speed to give the very best finish.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The spray shop is an auto-balanc system with inverter drives on the input and extract fans, via a pressure transducer system. This means the air inside will self balance at the same time as extracting at 1m/s velocity, irrespective of the condition of the filters. Once the filters are clogged, the HMI tells the operators to change them.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Once sprayed, the wet products go into the clean flash-off section to flow out and vent, before going into the Schubox gas catalytic infrared drying system to cure.

The Schubox is able to run from 35c-50c depending on the coatings used and dries in record time. In this case 30-40mins each coat.

An overhead track, hangers, steelwork complete the system.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information on turn-key industrial finishing systems, email [email protected]

 

Door Manufacturer Dries In Record Time With Schubox

One of the UK’s best known manufacturers of doors has just installed a custom Schubox drying system for their solvent 2K PU range of coatings. With end entry and side exit, it fits perfectly with the product flow.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The Schubox is fitted with four gas catalytic infrared emitters and certified for solvent use (ATEX).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Running at just 36c, the Schubox cures the 150 micron wet coatings in 40 mins, after a flash-off period of just 5 mins.

When full, the Schubox holds 50 doors at any one time, increasing the production rates and reducing the bottleneck of drying.

 

For more information, email [email protected]

New And Old At Virtuoso

Schuberts have just installed a turn-key Giardina autospray line at Virtuoso Doors as well as their older manual finishing system.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The philosophy of the new line was borne out of extensive testing and trials at our Sheffield Test Centre and proved to the customer there was only one solution that would work.

 

A cantilevered loading table at the start of the line starts the process, followed by infeed conveyor and then mechanical brushing with the brilliant flex-trim systems. The brushing machine has oscillation, speed, direction and height controls as well as a vacuum bed. This ensures the best surface preparation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

After brush sanding, there is an open section to allow application of prep-clean liquid before the cleaning and de-ionising process.

 

The spray machine 420 dry is fitted with 2 circuits and Wagner pumps and guns to give a consistent and even coverage of the coatings. This machine is processing full size doors as well as components.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Once sprayed, the products enter a flash-off tunnel, with incoming air is filtered, the air warmed to 30c and the paint vapours extracted to atmosphere.

 

After the flash-off, the products go through a jetted air tunnel at 45-50c for drying.

 

This new Giardina line from Schuberts goes hand in hand with the original manual system consisting of sprayshop enclosure with full autobalance, flash-off, Schubox drying system and paint mixing room.

 

 

 

 

 

 

 

 

 

 

Door Manufacturer Trusts In Schuberts

A well-known UK door manufacturer has just invested in a custom-built manual finishing system from Schuberts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Full manual spray enclosure, filtered air input and extraction system with clean-booth auto-balance technology.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The curing of the gloss coatings is carried on in the Schubox, gas catalytic infrared technology, with coatings cured in 40 mins at 38c, ready for working after coming out.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information on proper turn-key finishing systems, email [email protected]

 

Giardina MSL Lines

The automatic tray system has been designed and built to optimize the painting and drying of doors, panels and profiles. This system combines the manual painting cycle with the drying cycle, eliminating the need to handle the parts during the various phases.

The Giardina Manual Spray Line can be configured and sized according to the process needs and the expected productivity.

 

For more information, email [email protected]

New Automatic Spray Line Installed For UV Coatings On Kitchen Panels

A large UK manufacturer of kitchens and components has taken delivery of a new fully automatic spray line from Schuberts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


•Infeed conveyor for batch loading.
•Cleaning and deionising machine.
•Fully automatic spray machine.
•GPM multi level oven.
•UV curing tunnel.
•Outfeed conveyor and inspection zone.

 

For more information on automatic spray machines and coating lines, email [email protected]