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Schuberts and Yorke Towne Supplies, Toronto.




Thinking Out Of The ‘Container’ Box Spray Booth

Question:- “Can you design, manufacture and install a finishing system into a shipping container, if we need to move it?”

Answer:- “Yes, of course. Let’s get it done”

 

It may not be the largest of installations, but it was certainly an interesting one.

The spray booth is very much a custom design, fitting into the end of a shipping container.

The spray booth is fully ATEX rated, complete with ATEX lighting, glands and cabling. The system is suitable for both water based and solvent based coating systems.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A BDA fan set, suitable for outside use, was installed on the outside of the container and can be removed if or when the client wants to move the spray booth to a new location.

 

Finishing done right!

 

Canadian Customer Goes Double-Double-Vision

Vision Coatings Limited is the newest member of the Vision Group of Companies.

They provide advanced coating and finishing services for PVC and aluminium extrusion companies, window fabricators, and others in the fenestration industry. They offer a wide selection of colour choices and highly-durable finishing options, and can handle high-volume production orders.

Operating out of a brand new 50,000 sq. ft. facility in the Greater Toronto Area, they chose Schuberts and their Canadian partners, Yorke Towne as their chosen supplier for their new site.

Vision ordered a double length Schubox gas IR system, back in 2020. Such was the performance of the Schubox drying system, they ordered another system!

Dry cure times are now a remarkable 20 mins each cycle.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

So, a double-double Schubox!

 

For more information on the Schubox systems for the Canadian market, email contact@yorketowne.com

Bespoke Joinery Company Trust Schuberts For The Perfect Finish

RW have a dedicated in-house team of master craftsmen across two joinery workshops, and confidently deliver luxurious one-off pieces to an impeccable standard. Indeed, this precise level of finish is what so often influences their clients’ decision to work with them. With everything custom built, their dedicated joiners cater to requests ranging from custom kitchens, libraries and dressing rooms, to curved work, paneling, exquisite veneers, inlaying and polishing.

This capability is no longer commonplace in the industry and allows RW to maintain excellent standards of workmanship.

Complementing their joinery shops, for requests outside our usual productions, they have developed longstanding relationships with skilled subcontractors that equally work to their rigorous standards.

Adding to the very high levels of workmanship, they have just taken delivery of a custom-spec finishing shop from Schuberts.

 

Every single element of this new system was specifically designed and built for this site and the customers strict requirements, with tolerances and specification to make your eyes water!

-Preparation sanding/denibbing room with full wall extract and filtered cube system back into the factory, along with our Sandbox downdraft benches.

 

 

 

 

 

 

 

 

 

 

 

 


-Spray shop enclosure with full inverter-driven air balance, filtered air input, ATEX rated components and hooked up to twin biomass boiler hot water coils to give the perfect spray temperatures all year round via an HMI touchscreen.
A special multi-leaf hidden divider system allows either the spray shop to be used as one very large zone, or to be used in increments as they see fit.


 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


-Paint mix room, twin doors, with bunded floor, ATEX heating, filtered air input and bled extraction system.

-Drying room with variable air flow, varible heat through biomass boiler hot water coils, again via HMI touchscreen.

 


 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The fit, the finish, the quality of materials and components is there in spades and a system that will serve many years of fantastic service to the client.

 

For more information about Schuberts’ custom finishing systems, email sales@schuberts.co.uk

Schuberts Re-Investing In The Future Of Finishing With Giardina Group

As part of the continual growth and advancement in the UK, Schuberts have yet again re-invested in the latest finishing technology. Schuberts are the ONLY manufacturer and supplier of finishing equipment in the UK with a production-spec Test Centre, Lab and Training Facility.

This month, we Schuberts the delivery and installation of the new Giardina Dualtech 420, fully automatic through-feed spray machine system. This machine is suitable for wood, metal, plastics, glass, composites and many other industries. It will accept 1k waterbased, 1k solvent based, 2k waterbased, 2k solvent based and lots of other sprayable coatings.

 

 

 

 

 

 

 

 

 

 

 

 

Capable of running up to 8m/min, it boasts multiple wet spray circuits, 8 Wagner GA400 guns, full self-cleaning paint recovery belt and a whole host of other features that set it aside from the normal competition. With inverter driven fans the system can be tailored to the customers exact requirements. Made ready for Industry 4.0, the Giardina machine is prepared for the future!

 

 

 

 

 

 

 

 

 

 

 

All Dualtech spray machines have in common is the top quality of key technical features, including two opposing painting arms and a large cabin which guarantees an optimal application on both the panel’s surface and edges.
Other noteworthy features are the technology to recover paint from the conveyor belt and the latter’s cleaning system, unequalled solutions in terms of extremely low washing solvent consumption, a longer belt service life and a very simple operation.

 

 

 

 

 

 

 

 

 

 

 

All Dualtech machines can be fitted with accessories and technological solutions to further increase their flexibility, productivity and reliability. This includes the “Dualfast”, the system that allows you to change guns – and hence the spraying circuit – in less than 60 seconds, thereby maintaining optimal working conditions; the option of the PLC controlled vertical positioning system of the guns also guarantees excellent painting cycle repeatability; the electronic control for the ventilation inside the spray chamber which is required for extending the efficiency and operating time of the spray machine. All versions are available with a “Dry” or “Wet” solid particulate disposal system.

 

 

 

 

 

 

 

 

 

 

Giardina Dualtech 420 brochure Dualtech 420_GB Brochure

 

For more information, email sales@schuberts.co.uk

 

 

 

Schuberts Turn-Key Door Finishing System Delivered

A new complete finishing system has been delivered to a UK manufacturer of doors and components.

 

The new system from Schuberts comprises of through-feed brushing de-nibbing machine, spray shop enclosure, flash-off section, Schubox drying system, paint mix room and overhead conveyor with structural steelwork supports.

 

 

 

 

 

 

 

 

 

 

The de-nibbing brushing machine is designed for the prep of doors and components. Fitted with the Flex-trim brushing system, the machine can take anything up to 1300mm width and 100mm thick. The machine is adjustable in forward speed, angle of attack, pressure applied and rotation speed to give the very best finish.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The spray shop is an auto-balanc system with inverter drives on the input and extract fans, via a pressure transducer system. This means the air inside will self balance at the same time as extracting at 1m/s velocity, irrespective of the condition of the filters. Once the filters are clogged, the HMI tells the operators to change them.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Once sprayed, the wet products go into the clean flash-off section to flow out and vent, before going into the Schubox gas catalytic infrared drying system to cure.

The Schubox is able to run from 35c-50c depending on the coatings used and dries in record time. In this case 30-40mins each coat.

An overhead track, hangers, steelwork complete the system.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information on turn-key industrial finishing systems, email sales@schuberts.co.uk

 

Component Flow Coating Line For Joinery

New flow-coating profile line for waterbased preservatives has been installed at a UK joinery manufacturer.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

This profile coating line is capable of processing beading all the way through to large timber sections. The waterbased coating is applied through a series of directional low pressure nozzles. Any over spray is collected, filtered and put back into the system, so there is zero liquid wasted in the system. All the internals of the machine are moplan and teflon coated.

All of the parameters can be controlled on the HMI screen.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Once coated, the timber is subjected to a series of adjustable air jets that blow the excess coating off but leaves the timber damp. This is key to allow the preservative to soak into the timber for 10 minutes after application.

 

The timber is removed from the end of the line, placed on drying racks and dried properly using gas catalytic infra red technology.

 

For more information email sales@schuberts.co.uk

Door Manufacturer Trusts In Schuberts

A well-known UK door manufacturer has just invested in a custom-built manual finishing system from Schuberts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Full manual spray enclosure, filtered air input and extraction system with clean-booth auto-balance technology.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The curing of the gloss coatings is carried on in the Schubox, gas catalytic infrared technology, with coatings cured in 40 mins at 38c, ready for working after coming out.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information on proper turn-key finishing systems, email sales@schuberts.co.uk

 

Giardina MSL Lines

The automatic tray system has been designed and built to optimize the painting and drying of doors, panels and profiles. This system combines the manual painting cycle with the drying cycle, eliminating the need to handle the parts during the various phases.

The Giardina Manual Spray Line can be configured and sized according to the process needs and the expected productivity.

 




For more information, email sales@schuberts.co.uk

Kitchen Manufacturer Installs New Automatic Line

One of the largest and best-known kitchen manufacturers has taken delivery of a special fully automatic Giardina spray line, installed by Schuberts.

The line consists of:-

•Infeed conveyor for batch loading onto the system.


 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•Cleaning and deionising machine to ensure panels and parts are clean prior to spraying.

 

 

 

 

 

 

 

 

 

 


•Fully automatic spray machine with 2 circuits and 4+4 guns with the unique Dualfast system.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


•GPM multi level oven.

 

 

 

 

 

 

 

 

 

 


•UV curing tunnel.


•Outfeed conveyor and inspection zone.

The line is running at 3m/min and gives a perfect finish every time!

For more information email sales@schuberts.co.uk

 

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