Tag Archive for: spray booths

Compsite Slab Manufacturer Invests With New Finishing System

/in , , ,

Thrilled to announce a groundbreaking enhancement at a leading UK manufacturer of composite products! Thanks to their partnership with Schuberts, they have revolutionized our production capabilities, setting new standards in composite slab finishing.

 

 

 

 

 

 

 

 

 

 

🌟 A Cutting-Edge Spray Shop Enclosure with Air Balance System, Flash-Off Zone, and Schubox Drying System! 🌟

 

 

 

 

 

 

 

 

 

 

 

 

This game-changing setup is designed to optimize efficiency, elevate quality, and ensure unmatched precision in every composite product they deliver.

🎨 The Advanced Air Balance System: Guarantees precise spraying conditions, enhancing consistency and minimizing waste.

💨 The Dedicated Flash-Off Zone: Accelerates flow-out times, allowing for faster turnaround without compromising on quality or contamination.

🔥 The Schubox CIR Drying System: A pinnacle of innovation, it not only speeds up the drying process but also reduces energy consumption, aligning with their commitment to sustainability.

With hundreds of individual components, this system is a real eye-opener!

 

 

 

 

 

 

 

The client is not just manufacturing products; they are pioneering the future of composite slab finishing technology. This investment underscores their dedication to pushing boundaries and delivering excellence at every turn.

Excited to witness the transformative impact these advancements will have on their products and, more importantly, on the experiences of their cherished customers. Stay tuned for more updates as we continue to redefine what’s possible in the world of composite slabs!

#InnovationRedefined #schuberts #CompositeRevolution #SchubertsPartnership #finishingdoneright #AdvancedManufacturing #QualityCraftsmanship

New Joint Venture for the USA

/in

Advanced Machinery and Schuberts UK, Announce Exciting New Joint Venture for the USA: Elevated Finishing www.elevatedfinishing.com

Advanced Machinery, a leader in cutting-edge manufacturing solutions, and Schuberts UK, a renowned provider of innovative finishing solutions, are thrilled to announce their strategic partnership in a groundbreaking venture named “Elevated Finishing.” This collaborative endeavour is set to revolutionize the industrial finishing industry in the USA with cutting-edge technology and unmatched expertise.

Elevated Finishing: Elevating Your Product’s Appeal.

Elevated Finishing represents a fusion of Advanced Machinery’s expertise in precision manufacturing equipment and Schuberts UK’s mastery of standard and custom-built finishing solutions. This venture aims to redefine how products are coated, dried and finished, elevating the quality and efficiency of the entire process.

Key Highlights of Elevated Finishing:

State-of-the-Art Technology: Elevated Finishing will leverage Advanced Machinery’s experience to enhance product finishing with unmatched precision and speed.

Finishing Solutions:

Schuberts UK’s expertise in turn-key finishing systems will ensure products are efficiently coated and dried, meeting the demands of modern consumers.

Sustainability Focus:

The venture is committed to eco-friendly practices, with a focus on reducing energy use and minimizing the environmental footprint throughout the processes.

Customization:

Elevated Finishing will offer customizable solutions to meet the unique needs of all finishing industries, ensuring each product receives the attention and care it deserves.

National US Reach:

With Advanced Machinery’s existing presence and Schuberts UK’s extensive network, Elevated Finishing will provide comprehensive solutions to clients all across the US.


Quotes from Company Leaders:

Coby Johnson, President of Advanced Machinery, shared his excitement: “Elevated Finishing represents a significant step forward in a joint partnership between ourselves and Schuberts. Together with Schuberts UK, we are poised to deliver solutions that will elevate product quality and efficiency to new heights.”

Mark Schubert, Director of Schuberts UK, added, “We are delighted to partner with Advanced Machinery to create Elevated Finishing. Our combined expertise and growth over the last few years in the US market will provide our end users with unparalleled finishing solutions that will set new industry standards.”

 

Join Us On The Journey

Elevated Finishing has just started its own journey, and both Advanced Machinery and Schuberts invite industry professionals, partners, and clients to join them on this exciting journey for the US market. Stay tuned for further announcements, and be prepared to experience a new era of product finishing excellence and quality. @Ryan Randell will be heading up all technical sales as Director of Elevated Finishing and can be contacted at ryan@elevatedfinishing.com

 

About Advanced Machinery: Advanced Machinery is a cross-state leader in manufacturing solutions, offering cutting-edge machinery and equipment to the timber and allied industries. With a commitment to innovation and excellence, Advanced Machinery empowers businesses to reach new heights of productivity and efficiency. https://www.advanced-machinery.com/

 

About Schuberts UK: Schuberts UK is a leading manufacturer and provider of manual and automatic finishing solutions, including the Schubox gas catalytic drying technology. They specialise in custom finishing systems for various industries. With a focus on innovation and sustainability, Schuberts UK helps clients streamline their finishing processes while reducing environmental impact. https://www.schuberts.co.uk/

Giardina Group Showcase In 4 Minutes

/in , , , , , ,

Giardina Group, one of Schuberts key working partners have showcased their finishing business in the below video.

Available in the UK and Ireland, Schuberts supply Giardina equipment for finishing timber, engineered board, GRP, PVC, glass and composites.

These can be roller coating, vacuum coaters, profile spray, panel spray, sanding, brushing, UV coating and all types of drying tunnels and ovens.

 




Automatic Profile Spray Line, Stacker and Schubox CIR System Installed

/in , ,

New Giardina profile spray line and stacking machine installed at a leading UK door manufacturer.

 

The line consists of:-

– Infeed belt conveyor.

– 1VE profile spray machine, with 3 interchangeable catchment tanks with 3 sets of Wagner guns and pumps, to switch seamlessly between different coating types and film thicknesses to be applied.

– Intermediate belt conveyor.

– 4 arm auto-stacker onto trolleys.

– Schubox CIR drying system.

 

The line can run with a single operator and coat pieces from beading (30mm) up to window board (300mm) from 800mm long to 3600mm long.

 

Production speeds are 15m/min up to 40m/min.

 

 

Once the trolley is full of wet product, the trolley is disengaged from the line, the system goes into pause and the wet trolley is loaded into a Schubox CIR drying system. Another empty trolley is loaded onto the stacker and the line starts up again.

 

A truly flexible and labour saving system!

 

#schuberts #giardina #finishing #finishingdoneright

Thinking Out Of The ‘Container’ Box Spray Booth

/in

Question:- “Can you design, manufacture and install a finishing system into a shipping container, if we need to move it?”

Answer:- “Yes, of course. Let’s get it done”

 

It may not be the largest of installations, but it was certainly an interesting one.

The spray booth is very much a custom design, fitting into the end of a shipping container.

The spray booth is fully ATEX rated, complete with ATEX lighting, glands and cabling. The system is suitable for both water based and solvent based coating systems.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A BDA fan set, suitable for outside use, was installed on the outside of the container and can be removed if or when the client wants to move the spray booth to a new location.

 

Finishing done right!

 

Overhead Conveyor System and Schubox Finishing System For Joinery Manufacturer

/in , ,

A leading UK joinery manufacturer has taken delivery of an overhead conveyor system and custom Schubox CIR drying system from Schuberts.

An open-fronted spray booth was relocated along the factory wall, with steel work supports and manual tracking system.

 

The products are loaded onto the conveyor, sprayed and then put into the Schubox gas catalytic infra red drying system for between 15 and 30 minutes to cure properly, before being denibbed and then back for spraying.

 

The Schubox is very much a custom spec, being ATEX rated, 4000mm long x over 4000mm high and offset bias door sets on either end.

The complete system was installed in 6 working days, speeds up the whole process, allows the joinery to be coated both sides in one pass, whilst making a significant labour saving.