Tag Archive for: spray booth

Schuberts Manufacturing Business Gains ISO9001 Certification

Setting the Bar High: Orange Box Finishing’s ISO9001:2015 Certification.

 

Schuberts wholly-owned manufacturing company, Orange Box Finishing has been awarded ISO9001:2015.

 

 

 

 

At Orange Box Finishing, we don’t just talk about quality — we prove it with our ISO9001:2015, fully audited, global certification. Whilst some suppliers are stuck in the past, we’re raising the bar and setting new standards for excellence in finishing services.

Here’s why our ISO9001 certification gives us a competitive edge:

  1. Reliability: Our ISO9001 certification isn’t just a piece of paper; it’s a guarantee of reliability. Some may promise quality, but we deliver it consistently, meeting stringent international standards at every step.
  2. Customer Confidence: When customers see that we’re ISO9001 certified, they know they can trust us. We don’t just meet their expectations; we exceed them, providing peace of mind and assurance that their projects are in capable hands.
  3. Efficiency: ISO9001 isn’t just about quality; it’s about efficiency too. We streamline our processes, reduce all our waste, and optimise productivity, delivering top-notch results faster and more cost-effectively than our non-certified competitors.
  4. Continuous Improvement: With ISO9001, we’re always improving. We don’t rest on our laurels; we seek out opportunities to enhance our operations, innovate our manufacturing techniques, and stay ahead of the curve, making sure we’re producing the best industrial finishing systems on the market.

So why settle for second best finishing systems when you can choose Orange Box Finishing? Our ISO9001:2015 certification isn’t just a mark of quality; it’s a symbol of our commitment to excellence and our determination to outshine the competition at every turn.

Revolutionizing Door Finishing: Schuberts’ Game-Changing System

🚪✨ Revolutionizing Door Finishing: Schuberts’ Game-Changing System! ✨🚪

🌟 Step into the world of Schuberts, where innovation meets craftsmanship! 🌟

🛠️ Imagine a realm where every detail of door finishing is elevated to perfection. Well, that’s precisely what Schuberts, the renowned door manufacturer, has achieved with their latest installation: a cutting-edge Door Finishing System!

 

 

 

 

 

 

 

 

 

 

 

🔄 Picture this: An overhead conveyor system seamlessly guiding doors through each stage of the finishing process. No more manual handling, no more inefficiencies. Just smooth, precise movement ensuring every door receives the attention it deserves.

💨 As the doors glide through the system, they enter the spray booth enclosure, where a symphony of precision unfolds. The sprayers delicately coat each door with the perfect layer of finish, ensuring uniformity and excellence in every application.

 

 

 

 

 

 

 

 

 

 

 

 

 

🌬️ But wait, there’s more! As the freshly coated doors emerge from the spray booth, they’re not left to languish. Instead, they enter the flash-off system, a revolutionary feature allowing for quick venting and flow-out without compromising quality. Efficiency meets quality, transforming turnaround times like never before!

💡 And the pièce de résistance? The Schubox Gas Catalytic IR Drying System! Gone are the days of waiting for doors to dry. Thanks to this ingenious invention, doors are swiftly whisked into the individual drying chamber, where a precise balance of airflow and temperature ensures rapid, flawless drying. In no time, doors emerge, ready to dazzle with their impeccable finish!

 

 

 

 

 

 

 

 

 

 

 

 

 

 

📈 The impact? Nothing short of transformative! Overnight, the clients business has undergone a metamorphosis. What was once a labor-intensive, time-consuming process has become a model of efficiency and excellence. Orders are fulfilled faster, quality is unparalleled, and customer satisfaction soars to new heights!

🌟 Schuberts’ Door Finishing System isn’t just a game-changer; it’s a testament to the power of innovation in craftsmanship. With every door that passes through its seamless process, Schuberts reaffirms its commitment to excellence, setting new standards in the finishing industry.

✨ Step through the doors of possibility with Schuberts, where innovation opens new horizons and perfection is just a finishing touch away! ✨

Indian Customer Sees The Benefit Of a Full Schuberts System

A manufacturer of high end furniture and fit-out products, in New Delhi, has taken delivery of a full installation from Schuberts.

 

 

 

 

 

 

 

 

 

 

 

 

The system comprises of open double spray booths for primers and base coat spraying.

 

 

 

 

 

 

 

 

 

 

 

 

A full twin spray shop enclosure with treated air input system for top-coat spraying.

 

 

 

 

 

 

 

 

 

 

 

 

Flash-off section to allow the coatings to vent and flow out before drying.

 

Custom-dimensioned Schubox CIR drying system to dry the solvent coatings.

 

The system is designed to run with solvent 2k PU and 3k polyester coatings, but is also future-proofed for waterbased systems.

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information on manual spray booths and finishing systems, email sales@schuberts.co.uk

 

 

Giardina Group Showcase In 4 Minutes

Giardina Group, one of Schuberts key working partners have showcased their finishing business in the below video.

Available in the UK and Ireland, Schuberts supply Giardina equipment for finishing timber, engineered board, GRP, PVC, glass and composites.

These can be roller coating, vacuum coaters, profile spray, panel spray, sanding, brushing, UV coating and all types of drying tunnels and ovens.

 




Automatic Profile Spray Line, Stacker and Schubox CIR System Installed

New Giardina profile spray line and stacking machine installed at a leading UK door manufacturer.

 

The line consists of:-

– Infeed belt conveyor.

– 1VE profile spray machine, with 3 interchangeable catchment tanks with 3 sets of Wagner guns and pumps, to switch seamlessly between different coating types and film thicknesses to be applied.

– Intermediate belt conveyor.

– 4 arm auto-stacker onto trolleys.

– Schubox CIR drying system.

 

The line can run with a single operator and coat pieces from beading (30mm) up to window board (300mm) from 800mm long to 3600mm long.

 

Production speeds are 15m/min up to 40m/min.

 

 

Once the trolley is full of wet product, the trolley is disengaged from the line, the system goes into pause and the wet trolley is loaded into a Schubox CIR drying system. Another empty trolley is loaded onto the stacker and the line starts up again.

 

A truly flexible and labour saving system!

 

#schuberts #giardina #finishing #finishingdoneright

Thinking Out Of The ‘Container’ Box Spray Booth

Question:- “Can you design, manufacture and install a finishing system into a shipping container, if we need to move it?”

Answer:- “Yes, of course. Let’s get it done”

 

It may not be the largest of installations, but it was certainly an interesting one.

The spray booth is very much a custom design, fitting into the end of a shipping container.

The spray booth is fully ATEX rated, complete with ATEX lighting, glands and cabling. The system is suitable for both water based and solvent based coating systems.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A BDA fan set, suitable for outside use, was installed on the outside of the container and can be removed if or when the client wants to move the spray booth to a new location.

 

Finishing done right!

 

Canadian Customer Goes Double-Double-Vision

Vision Coatings Limited is the newest member of the Vision Group of Companies.

They provide advanced coating and finishing services for PVC and aluminium extrusion companies, window fabricators, and others in the fenestration industry. They offer a wide selection of colour choices and highly-durable finishing options, and can handle high-volume production orders.

Operating out of a brand new 50,000 sq. ft. facility in the Greater Toronto Area, they chose Schuberts and their Canadian partners, Yorke Towne as their chosen supplier for their new site.

Vision ordered a double length Schubox gas IR system, back in 2020. Such was the performance of the Schubox drying system, they ordered another system!

Dry cure times are now a remarkable 20 mins each cycle.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

So, a double-double Schubox!

 

For more information on the Schubox systems for the Canadian market, email contact@yorketowne.com

R&E Falkingham Invest With Schuberts

R&E Falkingham are a UK manufacturer of high quality timber windows, doors and custom joinery work.

 

They engaged with Schuberts for a turn-key new finishing system. This involved a sanding booth, with clean air-return systems, a large manual spray booth and a Kit-Cat IR drying system, all integrated into an overhead track system.

The products are manufactured and sanded or de-nibbed in front of an ATEX booth, where the dust is filtered and pushed back into the room as clean air.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The spray booth is a full height, custom-fit unit, with hand-made transition ducting through the wall and out to atmosphere.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Once sprayed the peices go into a Kit-Cat drying tunnel, where direct IR, reflected IR and air movement all combine to dry the coatings very quickly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

All in all, a lovely installation!

UK Door Manufacturer Invests With Schuberts

Portico Doors are a leading manufacturer of Composite Doors, with a reputation for providing the highest quality of product.

Schuberts were the chosen partner for their brand new factory site, designing and supplying a turn-key finishing system.

 

 

 

 

 

 

 

 

 

 

The installation comprises of a spray shop enclosure, with full auto-air balance system, pre-conditioning the supply air to ensure a clean working environment. An ajustable divider panel allows two sprayers to work within the zone.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The flash-off chamber allows the coating to flow and settle out properly before drying.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A custom Schubox gas catalytic IR drying system, allows the coating to be dried very quickly, at low temperature, leaving less WIP and a through-dry product that can go directly to fit-up and then packing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information on spray booths and drying systems, email sales@schuberts.co.uk

UK Audio Manufacturer Chooses Schubox Over Other Technologies

A unique British company whose total preoccupation, since it was formed in 1974, has been with quality. Since its inception, they have kept steadfastly to its founders aims of building loudspeakers and audio electronics, which employ the most effective of modern engineering principles.

That has meant far more than keeping up with or even ahead of the competition. It has meant striving to make loudspeakers as near perfection in their performance as it is possible to make them.

All of their products are built to provide nothing less than the best sound reproduction money can buy and to meet the challenge of the latest digital recording technology.

Part of that quality is the finishing of their products. The feel, look and longevity of the finish is key. This is why the customer has invested in technology from Schuberts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A Schubox gas catalytic infrared (CIR) drying system was installed to rapidly cure all wet coatings sprayed on, in a proper spray booth system.

 

Once applied, the Elmbridge products are flashed-off correctly for 10-15 mins and then introduced into the Schubox at 35-40c for between 30-90mins, depending on type of coating and film thickness sprayed. This client uses 2k polyeurathane and 3k polyester systems.

 

After the correct time in the Schubox, the peices are removed and sanded OR if top-coated are sent to fitting up, testing and despatch.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Another wonderful installation from Schuberts and one that has made a difference from day one of the commissioning for the client.

 

For more information, email sales@schuberts.co.uk