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Schuberts Turn-Key Door Finishing System Delivered

A new complete finishing system has been delivered to a UK manufacturer of doors and components.

 

The new system from Schuberts comprises of through-feed brushing de-nibbing machine, spray shop enclosure, flash-off section, Schubox drying system, paint mix room and overhead conveyor with structural steelwork supports.

 

 

 

 

 

 

 

 

 

 

The de-nibbing brushing machine is designed for the prep of doors and components. Fitted with the Flex-trim brushing system, the machine can take anything up to 1300mm width and 100mm thick. The machine is adjustable in forward speed, angle of attack, pressure applied and rotation speed to give the very best finish.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The spray shop is an auto-balanc system with inverter drives on the input and extract fans, via a pressure transducer system. This means the air inside will self balance at the same time as extracting at 1m/s velocity, irrespective of the condition of the filters. Once the filters are clogged, the HMI tells the operators to change them.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Once sprayed, the wet products go into the clean flash-off section to flow out and vent, before going into the Schubox gas catalytic infrared drying system to cure.

The Schubox is able to run from 35c-50c depending on the coatings used and dries in record time. In this case 30-40mins each coat.

An overhead track, hangers, steelwork complete the system.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information on turn-key industrial finishing systems, email sales@schuberts.co.uk

 

Composite Door Manufacture Installs Second Schubert Finishing System

The UK’s fastest growing and probably best-know producer of composite GRP doors has taken delivery of a second turn-key bespoke finishing system from Schuberts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The line incorporates an overhead conveyor track, spray shop clean room with filtered air input and extract, flash-off zone and Schubox drying technology.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Once prepped and cleaned, the doors are hung onto the conveyor and moved into the spray shop for coating. Both the air input and extraction are inverter driven, giving a balanced air flow irrespective of the condition of the filters. The sensors fitted to the spray shop will even tell the operators when to change the filters.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The flash-off section allows the coating to flow and settle before going into the catalytic IR zone for rapid drying in about 45 minutes.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Once dried, the products are taken off the line and moved into the rest of the factory production system.

NEW!!! Automatic GRP Door Prep Brushing Machine

Is manually prepping GRP doors taking time, lots of labour and creating dust everywhere?!

We have a new custom designed fully automatic through-feed brush prep machine. 90+% of the whole door (even the deep recesses) is mechanically prepped before your wet prep clean and then sprayed.

2 doors per minute = 200+ GRP door slab faces per day…!

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5+m/min, unique Flex-Trim brushes and some key differences from all other wood sanding machines!

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

All in for £28k?! Send us an email for details…

sales@schuberts.co.uk