A new complete finishing system has been delivered to a UK manufacturer of doors and components.
The new system from Schuberts comprises of through-feed brushing de-nibbing machine, spray shop enclosure, flash-off section, Schubox drying system, paint mix room and overhead conveyor with structural steelwork supports.
The de-nibbing brushing machine is designed for the prep of doors and components. Fitted with the Flex-trim brushing system, the machine can take anything up to 1300mm width and 100mm thick. The machine is adjustable in forward speed, angle of attack, pressure applied and rotation speed to give the very best finish.
The spray shop is an auto-balanc system with inverter drives on the input and extract fans, via a pressure transducer system. This means the air inside will self balance at the same time as extracting at 1m/s velocity, irrespective of the condition of the filters. Once the filters are clogged, the HMI tells the operators to change them.
Once sprayed, the wet products go into the clean flash-off section to flow out and vent, before going into the Schubox gas catalytic infrared drying system to cure.
The Schubox is able to run from 35c-50c depending on the coatings used and dries in record time. In this case 30-40mins each coat.
An overhead track, hangers, steelwork complete the system.
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