Tag Archive for: schuberts

New Giardina Full Spray Line Installed

A well-known UK  manufacturer of wooden and timber components has taken delivery of a custom Giardina spray and drying line from Schuberts.

 

 

 

 

 

 

 

 

 

 

 

 

All of the production trials were carried out at the Schuberts Test Centre near Sheffield to define correct film weights, flash-off times, drying temperatures and energy required. The coating is a special knot-blocking, 100% waterbased coating, so drying was key to the process.

 

 

 

 

 

 

 

 

 

 

 

 

Double, quick change circuits are fitted to the Giardina spray machine, with Wagner pumps and GA4000 auto guns, meaning rapid colour changes, flushes and consistent film weights applied.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The drying tunnel allows for adjustable flash-off length, controllable jetted air from a hot water feed and infra-red from 0% to 100%.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Email sales@schuberts.co.uk for more information on Giardina Finishing spray lines and drying systems.

New Joint Venture for the USA

Advanced Machinery and Schuberts UK, Announce Exciting New Joint Venture for the USA: Elevated Finishing www.elevatedfinishing.com

Advanced Machinery, a leader in cutting-edge manufacturing solutions, and Schuberts UK, a renowned provider of innovative finishing solutions, are thrilled to announce their strategic partnership in a groundbreaking venture named “Elevated Finishing.” This collaborative endeavour is set to revolutionize the industrial finishing industry in the USA with cutting-edge technology and unmatched expertise.

Elevated Finishing: Elevating Your Product’s Appeal.

Elevated Finishing represents a fusion of Advanced Machinery’s expertise in precision manufacturing equipment and Schuberts UK’s mastery of standard and custom-built finishing solutions. This venture aims to redefine how products are coated, dried and finished, elevating the quality and efficiency of the entire process.

Key Highlights of Elevated Finishing:

State-of-the-Art Technology: Elevated Finishing will leverage Advanced Machinery’s experience to enhance product finishing with unmatched precision and speed.

Finishing Solutions:

Schuberts UK’s expertise in turn-key finishing systems will ensure products are efficiently coated and dried, meeting the demands of modern consumers.

Sustainability Focus:

The venture is committed to eco-friendly practices, with a focus on reducing energy use and minimizing the environmental footprint throughout the processes.

Customization:

Elevated Finishing will offer customizable solutions to meet the unique needs of all finishing industries, ensuring each product receives the attention and care it deserves.

National US Reach:

With Advanced Machinery’s existing presence and Schuberts UK’s extensive network, Elevated Finishing will provide comprehensive solutions to clients all across the US.


Quotes from Company Leaders:

Coby Johnson, President of Advanced Machinery, shared his excitement: “Elevated Finishing represents a significant step forward in a joint partnership between ourselves and Schuberts. Together with Schuberts UK, we are poised to deliver solutions that will elevate product quality and efficiency to new heights.”

Mark Schubert, Director of Schuberts UK, added, “We are delighted to partner with Advanced Machinery to create Elevated Finishing. Our combined expertise and growth over the last few years in the US market will provide our end users with unparalleled finishing solutions that will set new industry standards.”

 

Join Us On The Journey

Elevated Finishing has just started its own journey, and both Advanced Machinery and Schuberts invite industry professionals, partners, and clients to join them on this exciting journey for the US market. Stay tuned for further announcements, and be prepared to experience a new era of product finishing excellence and quality. @Ryan Randell will be heading up all technical sales as Director of Elevated Finishing and can be contacted at ryan@elevatedfinishing.com

 

About Advanced Machinery: Advanced Machinery is a cross-state leader in manufacturing solutions, offering cutting-edge machinery and equipment to the timber and allied industries. With a commitment to innovation and excellence, Advanced Machinery empowers businesses to reach new heights of productivity and efficiency. https://www.advanced-machinery.com/

 

About Schuberts UK: Schuberts UK is a leading manufacturer and provider of manual and automatic finishing solutions, including the Schubox gas catalytic drying technology. They specialise in custom finishing systems for various industries. With a focus on innovation and sustainability, Schuberts UK helps clients streamline their finishing processes while reducing environmental impact. https://www.schuberts.co.uk/

USA Manufacturer Chooses Schubox Gas Catalytic IR Over Other Systems (video)

As the only Millwork Shop in Louisiana and Gulf Coast Region to have the Schubox, we’re excited to showcase and utilize this new advanced painting technology.

The Schubox drys paint in a fraction of the time, allowing us to increase efficiency and productivity.

In addition, this advanced innovation creates a controlled atmosphere where airborne particles are contained.

This not only provides us and the environment with cleaner, more purified air, but helps us achieve a smooth, consistent finish without the grainy-feel.




Powder Coating Gas Catalytic IR System Installed

A new Schuberts gas catalytic IR powder green-cure tunnel system has just been installed, replacing a make-shift electric IR system.

All manufactured in-house and installed by our skilled engineers in less than 5 days, commissioned and handed over to a fantastic customer after testing and training.


With full control over each individual emitter via the HMI touchscreen, the customer can control energy at specific points within the system, or indeed turn off individual emitters according to size of piece, speed of line or type of powder being used.

This customer can now gel their powder on a line, running their overall powder coating system much faster, at a fraction of the energy cost of other technologies.

Schubert UK likes! 😊

Automatic Profile Spray Line, Stacker and Schubox CIR System Installed

New Giardina profile spray line and stacking machine installed at a leading UK door manufacturer.

 

The line consists of:-

– Infeed belt conveyor.

– 1VE profile spray machine, with 3 interchangeable catchment tanks with 3 sets of Wagner guns and pumps, to switch seamlessly between different coating types and film thicknesses to be applied.

– Intermediate belt conveyor.

– 4 arm auto-stacker onto trolleys.

– Schubox CIR drying system.

 

The line can run with a single operator and coat pieces from beading (30mm) up to window board (300mm) from 800mm long to 3600mm long.

 

Production speeds are 15m/min up to 40m/min.

 

 

Once the trolley is full of wet product, the trolley is disengaged from the line, the system goes into pause and the wet trolley is loaded into a Schubox CIR drying system. Another empty trolley is loaded onto the stacker and the line starts up again.

 

A truly flexible and labour saving system!

 

#schuberts #giardina #finishing #finishingdoneright

Thinking Out Of The ‘Container’ Box Spray Booth

Question:- “Can you design, manufacture and install a finishing system into a shipping container, if we need to move it?”

Answer:- “Yes, of course. Let’s get it done”

 

It may not be the largest of installations, but it was certainly an interesting one.

The spray booth is very much a custom design, fitting into the end of a shipping container.

The spray booth is fully ATEX rated, complete with ATEX lighting, glands and cabling. The system is suitable for both water based and solvent based coating systems.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A BDA fan set, suitable for outside use, was installed on the outside of the container and can be removed if or when the client wants to move the spray booth to a new location.

 

Finishing done right!

 

Overhead Conveyor System and Schubox Finishing System For Joinery Manufacturer

A leading UK joinery manufacturer has taken delivery of an overhead conveyor system and custom Schubox CIR drying system from Schuberts.

An open-fronted spray booth was relocated along the factory wall, with steel work supports and manual tracking system.

 

The products are loaded onto the conveyor, sprayed and then put into the Schubox gas catalytic infra red drying system for between 15 and 30 minutes to cure properly, before being denibbed and then back for spraying.

 

The Schubox is very much a custom spec, being ATEX rated, 4000mm long x over 4000mm high and offset bias door sets on either end.

The complete system was installed in 6 working days, speeds up the whole process, allows the joinery to be coated both sides in one pass, whilst making a significant labour saving.

R&E Falkingham Invest With Schuberts

R&E Falkingham are a UK manufacturer of high quality timber windows, doors and custom joinery work.

 

They engaged with Schuberts for a turn-key new finishing system. This involved a sanding booth, with clean air-return systems, a large manual spray booth and a Kit-Cat IR drying system, all integrated into an overhead track system.

The products are manufactured and sanded or de-nibbed in front of an ATEX booth, where the dust is filtered and pushed back into the room as clean air.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The spray booth is a full height, custom-fit unit, with hand-made transition ducting through the wall and out to atmosphere.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Once sprayed the peices go into a Kit-Cat drying tunnel, where direct IR, reflected IR and air movement all combine to dry the coatings very quickly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

All in all, a lovely installation!

UK Door Manufacturer Invests With Schuberts

Portico Doors are a leading manufacturer of Composite Doors, with a reputation for providing the highest quality of product.

Schuberts were the chosen partner for their brand new factory site, designing and supplying a turn-key finishing system.

 

 

 

 

 

 

 

 

 

 

The installation comprises of a spray shop enclosure, with full auto-air balance system, pre-conditioning the supply air to ensure a clean working environment. An ajustable divider panel allows two sprayers to work within the zone.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The flash-off chamber allows the coating to flow and settle out properly before drying.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A custom Schubox gas catalytic IR drying system, allows the coating to be dried very quickly, at low temperature, leaving less WIP and a through-dry product that can go directly to fit-up and then packing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information on spray booths and drying systems, email sales@schuberts.co.uk

New Addition Joins The Team

We’re very pleased to announce Ashley Butterworth has joined the team as Technical Sales Manager at Schuberts. We are convinced that he will add another layer of success to our quality and growing sales efforts.

 

 

 

 

 

 

 

 

 

Ash has worked in the finishing sector since 2012 with increasing responsibilities and authority in each of his roles. His experience has been in two companies that serve the same industries than we serve, but from a coatings and application viewpoint.

 

In his spare time, Ash is a keen golf player, enjoys road running and loves cars, which always helps at Schuberts!

 

For any new sales enquiries with Ashley, please email ashley.butterworth@schuberts.co.uk

Or connect with him on Linkedin https://www.linkedin.com/in/ashley-butterworth-18a290128/