Tag Archive for: schuberts

Schubox and Elevated at IWF Atlanta 2024

We will be running live Schubox demonstrations at the IWF Show in Atlanta, starting on August 6th, Hall A, stand 10509.


Visit our stand to witness our innovative solutions in action and see firsthand how Schubox is transforming the woodworking industry. Our team of experts will be on hand to sho
wcase our cutting-edge technology, answer your questions, and discuss how we can help take your projects to the next level.


Don’t miss this opportunity to network with industry leaders, gain insights into the future of woodworking, and discover the Schubox difference. We look forward to seeing you there!

 

Date: August 6th-9th Location: IWF Show, Atlanta, USA.

 

 

 

 

 

 

 

 

 

 

 

 

 

 


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Schuberts Manufacturing Business Gains ISO9001 Certification

Setting the Bar High: Orange Box Finishing’s ISO9001:2015 Certification.

 

Schuberts wholly-owned manufacturing company, Orange Box Finishing has been awarded ISO9001:2015.

 

 

 

 

At Orange Box Finishing, we don’t just talk about quality — we prove it with our ISO9001:2015, fully audited, global certification. Whilst some suppliers are stuck in the past, we’re raising the bar and setting new standards for excellence in finishing services.

Here’s why our ISO9001 certification gives us a competitive edge:

  1. Reliability: Our ISO9001 certification isn’t just a piece of paper; it’s a guarantee of reliability. Some may promise quality, but we deliver it consistently, meeting stringent international standards at every step.
  2. Customer Confidence: When customers see that we’re ISO9001 certified, they know they can trust us. We don’t just meet their expectations; we exceed them, providing peace of mind and assurance that their projects are in capable hands.
  3. Efficiency: ISO9001 isn’t just about quality; it’s about efficiency too. We streamline our processes, reduce all our waste, and optimise productivity, delivering top-notch results faster and more cost-effectively than our non-certified competitors.
  4. Continuous Improvement: With ISO9001, we’re always improving. We don’t rest on our laurels; we seek out opportunities to enhance our operations, innovate our manufacturing techniques, and stay ahead of the curve, making sure we’re producing the best industrial finishing systems on the market.

So why settle for second best finishing systems when you can choose Orange Box Finishing? Our ISO9001:2015 certification isn’t just a mark of quality; it’s a symbol of our commitment to excellence and our determination to outshine the competition at every turn.

Compsite Slab Manufacturer Invests With New Finishing System

Thrilled to announce a groundbreaking enhancement at a leading UK manufacturer of composite products! Thanks to their partnership with Schuberts, they have revolutionized our production capabilities, setting new standards in composite slab finishing.

 

 

 

 

 

 

 

 

 

 

🌟 A Cutting-Edge Spray Shop Enclosure with Air Balance System, Flash-Off Zone, and Schubox Drying System! 🌟

 

 

 

 

 

 

 

 

 

 

 

 

This game-changing setup is designed to optimize efficiency, elevate quality, and ensure unmatched precision in every composite product they deliver.

🎨 The Advanced Air Balance System: Guarantees precise spraying conditions, enhancing consistency and minimizing waste.

💨 The Dedicated Flash-Off Zone: Accelerates flow-out times, allowing for faster turnaround without compromising on quality or contamination.

🔥 The Schubox CIR Drying System: A pinnacle of innovation, it not only speeds up the drying process but also reduces energy consumption, aligning with their commitment to sustainability.

With hundreds of individual components, this system is a real eye-opener!

 

 

 

 

 

 

 

The client is not just manufacturing products; they are pioneering the future of composite slab finishing technology. This investment underscores their dedication to pushing boundaries and delivering excellence at every turn.

Excited to witness the transformative impact these advancements will have on their products and, more importantly, on the experiences of their cherished customers. Stay tuned for more updates as we continue to redefine what’s possible in the world of composite slabs!

#InnovationRedefined #schuberts #CompositeRevolution #SchubertsPartnership #finishingdoneright #AdvancedManufacturing #QualityCraftsmanship

Revolutionizing Door Finishing: Schuberts’ Game-Changing System

🚪✨ Revolutionizing Door Finishing: Schuberts’ Game-Changing System! ✨🚪

🌟 Step into the world of Schuberts, where innovation meets craftsmanship! 🌟

🛠️ Imagine a realm where every detail of door finishing is elevated to perfection. Well, that’s precisely what Schuberts, the renowned door manufacturer, has achieved with their latest installation: a cutting-edge Door Finishing System!

 

 

 

 

 

 

 

 

 

 

 

🔄 Picture this: An overhead conveyor system seamlessly guiding doors through each stage of the finishing process. No more manual handling, no more inefficiencies. Just smooth, precise movement ensuring every door receives the attention it deserves.

💨 As the doors glide through the system, they enter the spray booth enclosure, where a symphony of precision unfolds. The sprayers delicately coat each door with the perfect layer of finish, ensuring uniformity and excellence in every application.

 

 

 

 

 

 

 

 

 

 

 

 

 

🌬️ But wait, there’s more! As the freshly coated doors emerge from the spray booth, they’re not left to languish. Instead, they enter the flash-off system, a revolutionary feature allowing for quick venting and flow-out without compromising quality. Efficiency meets quality, transforming turnaround times like never before!

💡 And the pièce de résistance? The Schubox Gas Catalytic IR Drying System! Gone are the days of waiting for doors to dry. Thanks to this ingenious invention, doors are swiftly whisked into the individual drying chamber, where a precise balance of airflow and temperature ensures rapid, flawless drying. In no time, doors emerge, ready to dazzle with their impeccable finish!

 

 

 

 

 

 

 

 

 

 

 

 

 

 

📈 The impact? Nothing short of transformative! Overnight, the clients business has undergone a metamorphosis. What was once a labor-intensive, time-consuming process has become a model of efficiency and excellence. Orders are fulfilled faster, quality is unparalleled, and customer satisfaction soars to new heights!

🌟 Schuberts’ Door Finishing System isn’t just a game-changer; it’s a testament to the power of innovation in craftsmanship. With every door that passes through its seamless process, Schuberts reaffirms its commitment to excellence, setting new standards in the finishing industry.

✨ Step through the doors of possibility with Schuberts, where innovation opens new horizons and perfection is just a finishing touch away! ✨

New Giardina Full Spray Line Installed

A well-known UK  manufacturer of wooden and timber components has taken delivery of a custom Giardina spray and drying line from Schuberts.

 

 

 

 

 

 

 

 

 

 

 

 

All of the production trials were carried out at the Schuberts Test Centre near Sheffield to define correct film weights, flash-off times, drying temperatures and energy required. The coating is a special knot-blocking, 100% waterbased coating, so drying was key to the process.

 

 

 

 

 

 

 

 

 

 

 

 

Double, quick change circuits are fitted to the Giardina spray machine, with Wagner pumps and GA4000 auto guns, meaning rapid colour changes, flushes and consistent film weights applied.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The drying tunnel allows for adjustable flash-off length, controllable jetted air from a hot water feed and infra-red from 0% to 100%.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Email [email protected] for more information on Giardina Finishing spray lines and drying systems.

New Joint Venture for the USA

Advanced Machinery and Schuberts UK, Announce Exciting New Joint Venture for the USA: Elevated Finishing www.elevatedfinishing.com

Advanced Machinery, a leader in cutting-edge manufacturing solutions, and Schuberts UK, a renowned provider of innovative finishing solutions, are thrilled to announce their strategic partnership in a groundbreaking venture named “Elevated Finishing.” This collaborative endeavour is set to revolutionize the industrial finishing industry in the USA with cutting-edge technology and unmatched expertise.

Elevated Finishing: Elevating Your Product’s Appeal.

Elevated Finishing represents a fusion of Advanced Machinery’s expertise in precision manufacturing equipment and Schuberts UK’s mastery of standard and custom-built finishing solutions. This venture aims to redefine how products are coated, dried and finished, elevating the quality and efficiency of the entire process.

Key Highlights of Elevated Finishing:

State-of-the-Art Technology: Elevated Finishing will leverage Advanced Machinery’s experience to enhance product finishing with unmatched precision and speed.

Finishing Solutions:

Schuberts UK’s expertise in turn-key finishing systems will ensure products are efficiently coated and dried, meeting the demands of modern consumers.

Sustainability Focus:

The venture is committed to eco-friendly practices, with a focus on reducing energy use and minimizing the environmental footprint throughout the processes.

Customization:

Elevated Finishing will offer customizable solutions to meet the unique needs of all finishing industries, ensuring each product receives the attention and care it deserves.

National US Reach:

With Advanced Machinery’s existing presence and Schuberts UK’s extensive network, Elevated Finishing will provide comprehensive solutions to clients all across the US.


Quotes from Company Leaders:

Coby Johnson, President of Advanced Machinery, shared his excitement: “Elevated Finishing represents a significant step forward in a joint partnership between ourselves and Schuberts. Together with Schuberts UK, we are poised to deliver solutions that will elevate product quality and efficiency to new heights.”

Mark Schubert, Director of Schuberts UK, added, “We are delighted to partner with Advanced Machinery to create Elevated Finishing. Our combined expertise and growth over the last few years in the US market will provide our end users with unparalleled finishing solutions that will set new industry standards.”

 

Join Us On The Journey

Elevated Finishing has just started its own journey, and both Advanced Machinery and Schuberts invite industry professionals, partners, and clients to join them on this exciting journey for the US market. Stay tuned for further announcements, and be prepared to experience a new era of product finishing excellence and quality. @Ryan Randell will be heading up all technical sales as Director of Elevated Finishing and can be contacted at [email protected]

 

About Advanced Machinery: Advanced Machinery is a cross-state leader in manufacturing solutions, offering cutting-edge machinery and equipment to the timber and allied industries. With a commitment to innovation and excellence, Advanced Machinery empowers businesses to reach new heights of productivity and efficiency. https://www.advanced-machinery.com/

 

About Schuberts UK: Schuberts UK is a leading manufacturer and provider of manual and automatic finishing solutions, including the Schubox gas catalytic drying technology. They specialise in custom finishing systems for various industries. With a focus on innovation and sustainability, Schuberts UK helps clients streamline their finishing processes while reducing environmental impact. https://www.schuberts.co.uk/

USA Manufacturer Chooses Schubox Gas Catalytic IR Over Other Systems (video)

As the only Millwork Shop in Louisiana and Gulf Coast Region to have the Schubox, we’re excited to showcase and utilize this new advanced painting technology.

The Schubox drys paint in a fraction of the time, allowing us to increase efficiency and productivity.

In addition, this advanced innovation creates a controlled atmosphere where airborne particles are contained.

This not only provides us and the environment with cleaner, more purified air, but helps us achieve a smooth, consistent finish without the grainy-feel.

Powder Coating Gas Catalytic IR System Installed

A new Schuberts gas catalytic IR powder green-cure tunnel system has just been installed, replacing a make-shift electric IR system.

All manufactured in-house and installed by our skilled engineers in less than 5 days, commissioned and handed over to a fantastic customer after testing and training.


With full control over each individual emitter via the HMI touchscreen, the customer can control energy at specific points within the system, or indeed turn off individual emitters according to size of piece, speed of line or type of powder being used.

This customer can now gel their powder on a line, running their overall powder coating system much faster, at a fraction of the energy cost of other technologies.

Schubert UK likes! 😊

Automatic Profile Spray Line, Stacker and Schubox CIR System Installed

New Giardina profile spray line and stacking machine installed at a leading UK door manufacturer.

 

The line consists of:-

– Infeed belt conveyor.

– 1VE profile spray machine, with 3 interchangeable catchment tanks with 3 sets of Wagner guns and pumps, to switch seamlessly between different coating types and film thicknesses to be applied.

– Intermediate belt conveyor.

– 4 arm auto-stacker onto trolleys.

– Schubox CIR drying system.

 

The line can run with a single operator and coat pieces from beading (30mm) up to window board (300mm) from 800mm long to 3600mm long.

 

Production speeds are 15m/min up to 40m/min.

 

 

Once the trolley is full of wet product, the trolley is disengaged from the line, the system goes into pause and the wet trolley is loaded into a Schubox CIR drying system. Another empty trolley is loaded onto the stacker and the line starts up again.

 

A truly flexible and labour saving system!

 

#schuberts #giardina #finishing #finishingdoneright

Thinking Out Of The ‘Container’ Box Spray Booth

Question:- “Can you design, manufacture and install a finishing system into a shipping container, if we need to move it?”

Answer:- “Yes, of course. Let’s get it done”

 

It may not be the largest of installations, but it was certainly an interesting one.

The spray booth is very much a custom design, fitting into the end of a shipping container.

The spray booth is fully ATEX rated, complete with ATEX lighting, glands and cabling. The system is suitable for both water based and solvent based coating systems.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A BDA fan set, suitable for outside use, was installed on the outside of the container and can be removed if or when the client wants to move the spray booth to a new location.

 

Finishing done right!