Tag Archive for: #gascatalytic

Schuberts Re-Invest In The UK Test Centre

/in

We’re pleased to re-introduce our newly refreshed Test Centre at Schuberts, a cornerstone of our R&D and production testing facility!

Based 2 minutes from the M1, Junction 35, its centrally positioned to serve the whole of the UK and close to international airports.

Schuberts are the only UK manufacturer of finishing systems to house and reinvest in, such an array of coating equipment for tests and trials with customers and coating manufacturers.

This site is equipped with production-rated, state-of-the-art finishing technology to ensure our products are tested to the highest standards.

It’s not a only laboratory, it’s a full scale production Test Centre.

Key features include:

– Fully Automated 420 panel and 1VE profile Giardina spray machines – For precise application and consistent results across various surfaces.

– Profile sanding machines – PVC, MDF, aluminium and solid timber pre-sanding and de-nibbing.

– Manual Spray enclosure with filtered air and auto-balance systems.

– Overhead tracking system for hanging products.

– Drying and Curing systems – Schubox™®, Kit-Cat, jetted hot air, laminar and electric NIR. Ensuring optimal drying and curing conditions for coatings.

– Advanced Analytical Equipment – Including WFT and gloss meters, to verify colour accuracy and surface finish.

– Environmental Testing Facilities – Simulate real-world factory conditions, from temperatures to humidifiers, ensuring product durability and reliability.

– Paint mixing room – gravimetric or volumetric mixing of all types of coatings.

– Flash-off clean rooms – filtered and conditioned air to allow coatings to settle and flash before drying and curing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


At Schuberts, we’re committed to investment, innovation and excellence, pushing the boundaries of what’s possible in product development within the finishing sectors.

Want to learn more and run YOUR coatings with YOUR substrate on the best finishing equipment available? Book an appointment and visit our R&D Test Centre.


 

 

 

 

 

 

 

 

 

 

 

 


Schuberts finishing finishingdoneright Innovation QualityAssurance TestCentre #spraybooths

Schubox and Elevated at IWF Atlanta 2024

/in ,

We will be running live Schubox demonstrations at the IWF Show in Atlanta, starting on August 6th, Hall A, stand 10509.


Visit our stand to witness our innovative solutions in action and see firsthand how Schubox is transforming the woodworking industry. Our team of experts will be on hand to showcase our cutting-edge technology, answer your questions, and discuss how we can help take your projects to the next level.


Don’t miss this opportunity to network with industry leaders, gain insights into the future of woodworking, and discover the Schubox difference. We look forward to seeing you there!

 

Date: August 6th-9th Location: IWF Show, Atlanta, USA.

 

 

 

 

 

 

 

 

 

 

 

 

 

 


IWF2024 Schubox Finishingdoneright
WoodworkingInnovation
LiveDemonstration
IndustryLeaders
AtlantaEvent
TechnologyShowcase

Compsite Slab Manufacturer Invests With New Finishing System

/in , , ,

Thrilled to announce a groundbreaking enhancement at a leading UK manufacturer of composite products! Thanks to their partnership with Schuberts, they have revolutionized our production capabilities, setting new standards in composite slab finishing.

 

 

 

 

 

 

 

 

 

 

🌟 A Cutting-Edge Spray Shop Enclosure with Air Balance System, Flash-Off Zone, and Schubox Drying System! 🌟

 

 

 

 

 

 

 

 

 

 

 

 

This game-changing setup is designed to optimize efficiency, elevate quality, and ensure unmatched precision in every composite product they deliver.

🎨 The Advanced Air Balance System: Guarantees precise spraying conditions, enhancing consistency and minimizing waste.

💨 The Dedicated Flash-Off Zone: Accelerates flow-out times, allowing for faster turnaround without compromising on quality or contamination.

🔥 The Schubox CIR Drying System: A pinnacle of innovation, it not only speeds up the drying process but also reduces energy consumption, aligning with their commitment to sustainability.

With hundreds of individual components, this system is a real eye-opener!

 

 

 

 

 

 

 

The client is not just manufacturing products; they are pioneering the future of composite slab finishing technology. This investment underscores their dedication to pushing boundaries and delivering excellence at every turn.

Excited to witness the transformative impact these advancements will have on their products and, more importantly, on the experiences of their cherished customers. Stay tuned for more updates as we continue to redefine what’s possible in the world of composite slabs!

#InnovationRedefined #schuberts #CompositeRevolution #SchubertsPartnership #finishingdoneright #AdvancedManufacturing #QualityCraftsmanship

Revolutionizing Door Finishing: Schuberts’ Game-Changing System

/in , ,

🚪✨ Revolutionizing Door Finishing: Schuberts’ Game-Changing System! ✨🚪

🌟 Step into the world of Schuberts, where innovation meets craftsmanship! 🌟

🛠️ Imagine a realm where every detail of door finishing is elevated to perfection. Well, that’s precisely what Schuberts, the renowned door manufacturer, has achieved with their latest installation: a cutting-edge Door Finishing System!

 

 

 

 

 

 

 

 

 

 

 

🔄 Picture this: An overhead conveyor system seamlessly guiding doors through each stage of the finishing process. No more manual handling, no more inefficiencies. Just smooth, precise movement ensuring every door receives the attention it deserves.

💨 As the doors glide through the system, they enter the spray booth enclosure, where a symphony of precision unfolds. The sprayers delicately coat each door with the perfect layer of finish, ensuring uniformity and excellence in every application.

 

 

 

 

 

 

 

 

 

 

 

 

 

🌬️ But wait, there’s more! As the freshly coated doors emerge from the spray booth, they’re not left to languish. Instead, they enter the flash-off system, a revolutionary feature allowing for quick venting and flow-out without compromising quality. Efficiency meets quality, transforming turnaround times like never before!

💡 And the pièce de résistance? The Schubox Gas Catalytic IR Drying System! Gone are the days of waiting for doors to dry. Thanks to this ingenious invention, doors are swiftly whisked into the individual drying chamber, where a precise balance of airflow and temperature ensures rapid, flawless drying. In no time, doors emerge, ready to dazzle with their impeccable finish!

 

 

 

 

 

 

 

 

 

 

 

 

 

 

📈 The impact? Nothing short of transformative! Overnight, the clients business has undergone a metamorphosis. What was once a labor-intensive, time-consuming process has become a model of efficiency and excellence. Orders are fulfilled faster, quality is unparalleled, and customer satisfaction soars to new heights!

🌟 Schuberts’ Door Finishing System isn’t just a game-changer; it’s a testament to the power of innovation in craftsmanship. With every door that passes through its seamless process, Schuberts reaffirms its commitment to excellence, setting new standards in the finishing industry.

✨ Step through the doors of possibility with Schuberts, where innovation opens new horizons and perfection is just a finishing touch away! ✨

UK Door Manufacturer Invests With Schuberts

/in , , ,

Portico Doors are a leading manufacturer of Composite Doors, with a reputation for providing the highest quality of product.

Schuberts were the chosen partner for their brand new factory site, designing and supplying a turn-key finishing system.

 

 

 

 

 

 

 

 

 

 

The installation comprises of a spray shop enclosure, with full auto-air balance system, pre-conditioning the supply air to ensure a clean working environment. An ajustable divider panel allows two sprayers to work within the zone.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The flash-off chamber allows the coating to flow and settle out properly before drying.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A custom Schubox gas catalytic IR drying system, allows the coating to be dried very quickly, at low temperature, leaving less WIP and a through-dry product that can go directly to fit-up and then packing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information on spray booths and drying systems, email [email protected]

UK Metal Fabrication Business Take Delivery Of New Spray System And Schubox

/in , ,

One of the UK’s most sought after manufacturers of staircases, balustrade, canopies, porches and verandas has just taken delivery of a custom built finishing system from Schuberts.

Drawing on traditional materials, practices and skills, paired with the latest technologies to create contemporary, traditional and restorative metalwork for a wide variety of commercial and private clients in the UK and worldwide.

 

 

 

 

 

 

 

 

 

 

 

 

The system comprises of a spray shop enclosure, with balanced air input and extract. Centrifugal, quiet running, fans provide filtered clean incoming air and extraction to atmosphere through double stage filters.

 

 

 

 

 

 

 

 

 

 

 

 

 

Connected to the spray shop is a paint mix room with extraction and doors.

 

Once sprayed, all the iron metal parts are taken into a custom Schubox CIR drying for drying and curing. The Elmbridge coatings now take a fraction of the time to process and the overall finish and throughput has increased massively.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information, email [email protected]

Advanced Machinery and Schuberts March Forward Together in the USA

/in , , ,

Advanced Machinery and Schuberts March Forward Together in the USA

 

Schuberts and Advanced Machinery have agreed a strategic partnership for the Intermountain West of the USA for finishing equipment and systems.

Founded in 1989, Advanced Machinery is the premier provider of woodworking solutions to wood shops both large and small across Utah, Idaho, Montana, Wyoming, N. Arizona & Western Colorado. Advanced Machinery already have great experience with finishing systems such as automatic spray machines and the Schubert offering of both standard and custom flash-off clean rooms and Schubox drying systems fits perfectly into their range. With seasoned and experienced sales and engineering staff, as well as an extensive range of service and spare parts, they can easily cater for all types of customers and requirements.

Schuberts, based in the UK, already design, manufacture and export finishing systems to 15 key markets overseas and the new partnership will see this grow.

With multiple new installations already on the ground and new orders outstanding, the partnership will grow and strengthen quickly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information and live production demonstrations of the new range of Schuberts equipment in the Intermountain West USA, contact [email protected]

 

 

 

 

 

 

Schuberts Turn-Key Door Finishing System Delivered

/in , , , ,

A new complete finishing system has been delivered to a UK manufacturer of doors and components.

 

The new system from Schuberts comprises of through-feed brushing de-nibbing machine, spray shop enclosure, flash-off section, Schubox drying system, paint mix room and overhead conveyor with structural steelwork supports.

 

 

 

 

 

 

 

 

 

 

The de-nibbing brushing machine is designed for the prep of doors and components. Fitted with the Flex-trim brushing system, the machine can take anything up to 1300mm width and 100mm thick. The machine is adjustable in forward speed, angle of attack, pressure applied and rotation speed to give the very best finish.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The spray shop is an auto-balanc system with inverter drives on the input and extract fans, via a pressure transducer system. This means the air inside will self balance at the same time as extracting at 1m/s velocity, irrespective of the condition of the filters. Once the filters are clogged, the HMI tells the operators to change them.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Once sprayed, the wet products go into the clean flash-off section to flow out and vent, before going into the Schubox gas catalytic infrared drying system to cure.

The Schubox is able to run from 35c-50c depending on the coatings used and dries in record time. In this case 30-40mins each coat.

An overhead track, hangers, steelwork complete the system.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information on turn-key industrial finishing systems, email [email protected]

 

Door Manufacturer Dries In Record Time With Schubox

/in , , ,

One of the UK’s best known manufacturers of doors has just installed a custom Schubox drying system for their solvent 2K PU range of coatings. With end entry and side exit, it fits perfectly with the product flow.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The Schubox is fitted with four gas catalytic infrared emitters and certified for solvent use (ATEX).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Running at just 36c, the Schubox cures the 150 micron wet coatings in 40 mins, after a flash-off period of just 5 mins.

When full, the Schubox holds 50 doors at any one time, increasing the production rates and reducing the bottleneck of drying.

 

For more information, email [email protected]

Canadian Manufacturer Goes With A Custom Schubox

/in , ,

With over 10,000 employees in 40 countries this client is part of one of the largest groups of businesses involved in the plastics and steel sectors.

 

Their vinyl and metal manufacturing processes are state-of-the-art, employing high-tech cutting, punching, painting and Schubox drying  and curing machinery. The fully-automated insulating glass line applies the dual-seal warm-edge foam Edgetech Super Spacer system. Superior quality dual-glazed LowE (emissivity) glass filled with argon gas in the airspace provides the utmost in energy efficiency. It blocks UV rays, decreases condensation, and reduces heat loss while minimizing outside noise infiltration.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The Schubox gas catalytic infra red drying system is a custom build to satisfy not only their throughput, but also their dimensions. With record drying times of their wet coatings, at low temperatures, the Schubox has become an instant success.

 

 

 

 

 

 

 

 

 

 

The profiles are either hand sprayed or get processed through an automatic spray line, loaded onto trolleys and then straight into the Schubox system for rapid curing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information in Canada email Yorke Towne, Toronto [email protected] or [email protected]