Kitchen Manufacturer Installs New Automatic Line

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One of the largest and best-known kitchen manufacturers has taken delivery of a special fully automatic Giardina spray line, installed by Schuberts.

The line consists of:-

•Infeed conveyor for batch loading onto the system.


 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•Cleaning and deionising machine to ensure panels and parts are clean prior to spraying.

 

 

 

 

 

 

 

 

 

 


•Fully automatic spray machine with 2 circuits and 4+4 guns with the unique Dualfast system.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


•GPM multi level oven.

 

 

 

 

 

 

 

 

 

 


•UV curing tunnel.


•Outfeed conveyor and inspection zone.

The line is running at 3m/min and gives a perfect finish every time!

For more information email sales@schuberts.co.uk

 

#finishing #finishingdoneright #giardinagroup #schuberts #partners #teamwork #ukinvestment #quality

New Giardina Glass Roller Coating Finishing Line Installed

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One of the UK’s largest glass processing companies has taken delivery of a custom built Giardina Group glass rollercoating finishing line.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The line, with a fantastic working width of  anywhere between 700mm and 2200mm, is designed for a full colour range of ceramic coatings.

 

The line consists of end AND side infeed roller conveyor, with pop up rollers.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Roller coating machine G02, mounted on floor rails and wheels for easy removal out of the line. It also has rollers top and bottom (not belts) to ensure perfect application thickness of coatings. There is also the self cleaning washing equipment for quick colour changing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Roller conveyor with lexan hinged hood for flash-off and inspection of coating before the drying tunnel.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drying and cooling sections with electric IR, recirculated air and venting water vapour to atmosphere. Again, with hinged sections to access the internals of the tunnels.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Out feed roller section and then finally an automatic lift station to take the coated glass into the vertical position.

 

 

 

 

 

 

 

 

 

 

 

 

For more information on automatic Giardina glass coating solutions available through Schuberts, contact sales@schuberts.co.uk

 

 

Another Glass Processing Company Go Schubox Route

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Another successful installation completed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

This time in NI for a well-established and lovely architectural glass processing company.

Custom made Schubox CIR drying system for their range of solvent and waterbased coatings from a manual spray booth. Reducing drying times and that finishing bottleneck from tens of hours to 45-90 mins.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

New Giardina Multilevel Vertical Dryer For Profiles Installed

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A new Giardina Finishing custom-made high speed vertical oven has been installed.

 

 

 

 

 

 

 

 

 

 

The system is designed for high quality exterior coatings on solid wooden profiles, up to 6500mm long x 300mm wide.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

At the infeed of this multi-level cross transfer, a stacking machine creates a ‘batch’ of pieces (1250mm wide) on each level, one at a time.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The 10 levels of fully motorised chains, move the batches along the oven.

 

At the end of the oven, after the drying cycle, another stacking machine collects up one batch at a time and deposits it on the unloading level (11th); here, another group of motorised chains and belts singularize the pieces on a outfeed roller conveyor.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

This oven gives a 50 minutes drying time at a speed of 11 pieces per minute (70m/min lineal line speed!), thanks to the 100 metre long transfer chains.

 

The complete system, shown in the pictures, has been installed on a roof/terrace to save space inside the main factory and has its own air handling/heating system.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information, email sales@schuberts.co.uk or info@giardinagroup.com

 

Cobra, Toronto, Trust Schuberts And Giardina For A Flexible Finishing System

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One of Canada’s leading manufacturers of wood, steel and GRP doors has recently taken delivery of a new Schuberts manual finishing system and a Giardina automatic spray machine integrated into one special plant.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The entire system comprises of a manual spray shop enclosure, flash-off zone, Schubox drying system, paint mixing room, Giardina 416 automatic spray machine, infeed and outfeed conveyors with filtered air systems.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When the customer has volumes of doors and components to spray in one colour, they use the Giardina machine, offload onto trolleys in the flash-off, allow the coating to flow out and then put the trolleys into the Schubox for drying. The guns and pumps have been fitted by and the whole installation looked after by our working partner in Canada, Yorke Towne Supplies.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

On smaller volumes, special colours or coatings and 3D products, they hand spray in the spray shop enclosure, then flash-off and then into the Schubox for curing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

This client works with multiple substrates (wood, GRP, PVC etc) and multiple types of 1k, 2k, water and solvent coatings, so truly a universal hybrid finishing system.

 

For more information, email sales@schuberts.co.uk or contact@yorketowne.com

 

Teknos UK Invest With Schuberts

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Teknos GBI, have just installed a full production-spec finishing systems from Schuberts.

 

Based at their new Bicester HQ, Teknos are the proud owners of both manual and automatic coating systems.

 

 

 

 

 

 

 

 

 

 

 

 

The manual setup comprises of a spray shop enclosure with filtered air input and air balance system, flash-off zone, Schubox catalytic IR drying system, paint mixing room and overhead conveyor track, plus a cutting room with filtered air in and out and a Sandbox de-nibbing bench. This setup will allow Teknos and their customers to run solvent or waterbased coating systems for joinery, kitchens, PVC, GRP, glass etc.

 

 

 

 

 

 

 

 

 

 

 

 

The automatic equipment is aimed at both profiles and panels. The Giardina profile line has in-line sanding, automatic spray machine and trolleys. Drying can be done in the Schubox, jetted air, electric IR or UV. This profile line will accept anything up to 300mm wide and any length, down to 500mm. The Giardina roller-spec line contains hot jetted air, electric IR and a separate UV tunnel.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information, please contact sales@schuberts.co.uk or sales@teknos.co.uk

Paradigm Loudspeakers Invest With Schubox Technology

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Along with their Canadian partners Yorke Towne, Schuberts have installed and commissioned a new finishing system and Schubox CIR paint drying system to Paradigm, one of the worlds premium manufacturers of speakers and sound systems.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Established in 1982, Paradigm manufacture some of the world’s best quality high-end loudspeakers. With their 225,000 ft2 HQ in Toronto, Paradigm supply the world with their systems.

 

 

 

 

 

 

 

Paradigm’s mission remains true to their beginnings. And so do their loudspeakers. Paradigm continues to lead the competitive consumer electronics industry by staying on the cutting edge of audio science and technology.

 

 

 

 

 

 

 

 

 

 

And now, all their loudspeakers and systems will have the Schubox treatment, cutting drying times for all their coatings from days to hours. The unique gas catalytic infra-red technology cures the coating, at low temperatures in an intrinsically safe way.

 

 

 

 

 

 

 

 

 

 

 

Quality, quality, quality!

For more information, contact Yorke Towne on contact@yorketowne.com or Schuberts on sales@schuberts.co.uk

Giardina and Schuberts – the Perfect Finish

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Yorke Towne, Toronto, Test Centre Sees Additional Install

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Yorke Towne Supplies Ltd, Schuberts’ sole agents for Ontario, Canada have just taken delivery of the next phase of the new production-spec Test Centre.

 

 

 

 

 

 

 

 

 

 

 

 

 

The fully integrated ATEX CSA system features a manual smart booth spray system. This constantly monitors and automatically adapts the airflow and pressure differential inside the spray zone, keeping dust out, vapours inside and overspray drawn into the extraction filters. The system makes up for doors being opened, quality and saturation of the filtration system and changes in factory pressures (dust extraction, loading bay doors etc)

 

 

 

 

 

 

 

 

 

 

 

 

A flash-off section connects directly to the spray enclosure and allows coated product to flow out, settle and vent before going into the Schubox for rapid drying. The flash-off features filtered air input and low level extraction, again with 1000 lux lighting sets.

The Schubox completes the Test Centre, allowing either solvent or water based coatings for wood, glass, PVC, GRP and composites to be rapidly dried, at low temperature in record time. Utilising CSA and ATEX approved gas catalytic log wave infra red emitters, the Schubox can run from 30c to 50c and in combination with BA stainless, fireproof carcass, filtered air input and a unique recirculating airflow inside the Schubox.

For more information and to run trials in the Yorke Towne Canadian Test Centre, email scesario@yorketowne.com or call +1 905-762-1200

Glass News Article, On Automatic Profile Spraying PVC Profiles

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#glassnews #schuberts #pvcspraying #giardina #experiencethatcounts