Posts

New Automatic Spray Line Installed For UV Coatings On Kitchen Panels

A large UK manufacturer of kitchens and components has taken delivery of a new fully automatic spray line from Schuberts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


•Infeed conveyor for batch loading.
•Cleaning and deionising machine.
•Fully automatic spray machine.
•GPM multi level oven.
•UV curing tunnel.
•Outfeed conveyor and inspection zone.

 

For more information on automatic spray machines and coating lines, email sales@schuberts.co.uk

Ever wondered what a Giardina Vertical Oven looks like and works?

The four-stage vertical oven designed and built by GiardinaGroup and available through Schuberts, optimally performs the four phases that characterize a perfect drying process: flash-off, first heating, second heating, and finally cooling.




 

The drying curve is guaranteed by the four stages in which the oven is structured, one for each phase, and each stage is separated from the other by dividing panels. In other two- or three-stage ovens, instead, some of the four phases are performed in the same spaces, therefore a homogeneous separation between them is not guaranteed and the zones are joined, mixing air and conditions inside – a less than ideal situation!

 

 

 

 

 

 

 

 

 

 

 

The version of four-stage vertical oven presented in the above video link, adopts a belt tray system, perfect for small pieces (there are no dangers related to their handling or dropping through) and for large and heavy elements which, being able to rest on a large and regular surface, do not risk any damage or marking to the contact surface already painted, with the tray system offered by others.

 

 

 

 

 

 

 

 

 

 

 

 

On request, it is possible to have the GiardinaGroup four-stage oven in an ideal set-up for those who have to process both thin pieces (flat doors) and high-thickness ones (curved doors): by reducing the number of trays the problem is solved, keeping the duration in each phase and for each product, whatever its thickness, constant and homogeneous.

 

For more information, email sales@schuberts.co.uk

Kitchen Manufacturer Installs New System From Schuberts

One of the UK’s leading PLC manufacturers of kitchens, bedrooms and furniture has just installed a turn-key finishing system from Schuberts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The system comprises of a large hand finishing system, specifically for high-quality waterbased coatings.

 

 

 

 

 

 

 

 

 

 

 

 

 

There are dedicated preparation zones, with extraction and filtration of dust and contamination that ensure the pre-sanding and intercoat denibbing is contained and safe for both the operators whilst keeping the products as clean as possible.

After prep, the products are hand sprayed in a full spray enclosure. This is fitted with both filtered and balanced air input and full filtered extraction. The booth is split with adjustable dividers, meaning the working areas can be adjustable for up to 4 sprayers in their own zones.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Twin paint mix rooms either side of the system allow coatings to be mixed up safely and means the pumping systems can be installed in a safe and secure room, away from the spraying process.

Once coated, the pieces are loaded on racks and placed into the Schubox for rapid curing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The Schubox is a custom design, allowing product to be loaded at one end and taken out the other. The unique long wave gas catalytic infra red technology dries coatings in record time, improving the lay-down and making sure no contamination is present.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A lovely installation and one the client is very proud of!

 

www.schuberts.co.uk