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Joinery Manufacturer Installs New Schuberts Finishing System

Another lovely custom finishing installation handed over for a specialist manufacturer of sash windows and frames.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The bespoke wooden window manufacturer is using high quality waterbased coatings.

 

 

 

 

 

 

 

 

 

 

 

 

 

Spray shop enclosure with filtered air input system, flash-off, Schubox drying system, overhead conveyor and hydrostat controlled humidification system for the whole area.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Quality, throughput and process control all more than tripled with the new system.

 

For more information, email sales@schuberts.co.uk

MDF Producer installs Giardina Spray Line and Schubox Drying System

With over 100 different profile sections to deal with, a new coating and drying system has been installed by Schuberts to keep up with a massive increase in high quality painted MDF and timber. From 20mm to 300mm widths and up to 4600mm long, the new system will deal with it all.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The new system comprises of a brush sanding machine, connected to a Giardina profile spray machine, all running at 35m/min. The 1VE spray machine in fitted with Wagner spray equipment and will do a full colour change in around 5 minutes and is able to deal with 1k or 2k coatings. 1k coatings can be recovered, filtered and blended back into virgin paint.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Once sanded, the profiles are then coated with waterbased 1k paint, taken off and loaded onto trolleys.

The trolleys are then placed into a custom dimension Schubox for rapid and safe curing of the coatings at 30-34c. Drying the paint at low temperature and quickly with the gas catalytic IR technology means no fibre raise, no damage to the coating and no movement in the MDF or timber.

 

 

 

 

 

 

 

 

 

 

 

 

 

The new system doubles production rates, dries coatings in a quarter of the time it used to and gives a much higher end quality.

For more information on high-productivity coating systems, email sales@schuberts.co.uk

 

Another Glass Processing Company Go Schubox Route

Another successful installation completed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

This time in NI for a well-established and lovely architectural glass processing company.

Custom made Schubox CIR drying system for their range of solvent and waterbased coatings from a manual spray booth. Reducing drying times and that finishing bottleneck from tens of hours to 45-90 mins.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

New Giardina Multilevel Vertical Dryer For Profiles Installed

A new Giardina Finishing custom-made high speed vertical oven has been installed.

 

 

 

 

 

 

 

 

 

 

The system is designed for high quality exterior coatings on solid wooden profiles, up to 6500mm long x 300mm wide.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

At the infeed of this multi-level cross transfer, a stacking machine creates a ‘batch’ of pieces (1250mm wide) on each level, one at a time.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The 10 levels of fully motorised chains, move the batches along the oven.

 

At the end of the oven, after the drying cycle, another stacking machine collects up one batch at a time and deposits it on the unloading level (11th); here, another group of motorised chains and belts singularize the pieces on a outfeed roller conveyor.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

This oven gives a 50 minutes drying time at a speed of 11 pieces per minute (70m/min lineal line speed!), thanks to the 100 metre long transfer chains.

 

The complete system, shown in the pictures, has been installed on a roof/terrace to save space inside the main factory and has its own air handling/heating system.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information, email sales@schuberts.co.uk or info@giardinagroup.com

 

High End Bespoke Producer Installs A New Schuberts Installation

A leading British manufacturer of exquisite bespoke furniture, cabinetry and specialist joinery has installed a finishing system from Schuberts. Craftmanship, attention to detail and peerless service are central to the company’s ethos and has ensured successful collaborations with eminent private, professional and commercials clients worldwide.

 

With finishes ranging from 1k solvent, 2k solvent, waterbased and specialist coatings, the client is at the top end of the industry.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The new, totally bespoke finishing system, includes for twin spray shops, paint mix room/storage room and drying room.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

All elements of the installation are ATEX rated for solvent use.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Each zone has it’s own filtered air input system, ensuring that the zones are kept free from contamination. The spray zones work with auto-balance inverter driven fans, ensuring that dust and contamination is kept out of the rooms when the doors are open, or the filters start to clog. The HMI touch screen tells the operators the condition of the filters and air pressures.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information, email sales@schuberts.co.uk

Cobra, Toronto, Trust Schuberts And Giardina For A Flexible Finishing System

 

 

 

 

One of Canada’s leading manufacturers of wood, steel and GRP doors has recently taken delivery of a new Schuberts manual finishing system and a Giardina automatic spray machine integrated into one special plant.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The entire system comprises of a manual spray shop enclosure, flash-off zone, Schubox drying system, paint mixing room, Giardina 416 automatic spray machine, infeed and outfeed conveyors with filtered air systems.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When the customer has volumes of doors and components to spray in one colour, they use the Giardina machine, offload onto trolleys in the flash-off, allow the coating to flow out and then put the trolleys into the Schubox for drying. The guns and pumps have been fitted by and the whole installation looked after by our working partner in Canada, Yorke Towne Supplies.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

On smaller volumes, special colours or coatings and 3D products, they hand spray in the spray shop enclosure, then flash-off and then into the Schubox for curing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

This client works with multiple substrates (wood, GRP, PVC etc) and multiple types of 1k, 2k, water and solvent coatings, so truly a universal hybrid finishing system.

 

For more information, email sales@schuberts.co.uk or contact@yorketowne.com

 

Kitchen Manufacturer Installs New System From Schuberts

One of the UK’s leading PLC manufacturers of kitchens, bedrooms and furniture has just installed a turn-key finishing system from Schuberts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The system comprises of a large hand finishing system, specifically for high-quality waterbased coatings.

 

 

 

 

 

 

 

 

 

 

 

 

 

There are dedicated preparation zones, with extraction and filtration of dust and contamination that ensure the pre-sanding and intercoat denibbing is contained and safe for both the operators whilst keeping the products as clean as possible.

After prep, the products are hand sprayed in a full spray enclosure. This is fitted with both filtered and balanced air input and full filtered extraction. The booth is split with adjustable dividers, meaning the working areas can be adjustable for up to 4 sprayers in their own zones.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Twin paint mix rooms either side of the system allow coatings to be mixed up safely and means the pumping systems can be installed in a safe and secure room, away from the spraying process.

Once coated, the pieces are loaded on racks and placed into the Schubox for rapid curing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The Schubox is a custom design, allowing product to be loaded at one end and taken out the other. The unique long wave gas catalytic infra red technology dries coatings in record time, improving the lay-down and making sure no contamination is present.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A lovely installation and one the client is very proud of!

 

www.schuberts.co.uk

WINDOOR 2018 QUEBEC, CANADA

Come and see us at Windoor 2018, 3-5th December 2018. Stand 507. Quebec Convention Centre.

We’ll be showcasing our new spraying and drying references in Canada and running one of our systems live!
See you there!

#spraydrying #finishingdoneright #schuberts #painting #schubox

 

Giardina and Schuberts – the Perfect Finish

 

 

 

 

Giardina Profile Coating Line Installed At Timber Door Producer

A new Giardina profile finishing line has been installed by Schuberts at a well known timber and PVC fabricator.

 

 

 

 

 

 

 

 

 

 

The line consists of infeed conveyor, brush-sanding machine, profile spray machine, automatic stacking system and drying trolleys.

 

Timber, anything up to 300mm width x 4000mm length can be fed down the profile line by hand, thereafter it is fully automatic.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The multi-headed brush sanding machine is fitted with Flex-trim heads to give an optimal pre-sand and intercoat denibbing. All heads on the sanding machine can be angled, rpm altered and direction of rotation changed, all depending on the substrate and quality required.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The Giardina profile spray machine features double fluid lines, filtered air input and extraction, collection tanks for overspray and 4 automatic spray guns. As the product passes into the spray machine, the piece is ‘read’ and the guns actuate on and off automatically, giving an even and regular coat of paint.

 

Once coated, the product is then transferred to the stacking system, where the wet profiles are taken and loaded into each arm of a drying rack. This is done fully automatically from top to bottom, with random length and width pieces being no issue for the stacker to deal with.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The complete Giardina line runs at 30m/min and can process over 12,000 lineal metres of profiles per shift, single pass with just 2 operators and will pay for itself in 18 months.

 

For more information, email sales@schuberts.co.uk