Tag Archive for: finishing done right

Automatic Profile Spray Line, Stacker and Schubox CIR System Installed

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New Giardina profile spray line and stacking machine installed at a leading UK door manufacturer.

 

The line consists of:-

– Infeed belt conveyor.

– 1VE profile spray machine, with 3 interchangeable catchment tanks with 3 sets of Wagner guns and pumps, to switch seamlessly between different coating types and film thicknesses to be applied.

– Intermediate belt conveyor.

– 4 arm auto-stacker onto trolleys.

– Schubox CIR drying system.

 

The line can run with a single operator and coat pieces from beading (30mm) up to window board (300mm) from 800mm long to 3600mm long.

 

Production speeds are 15m/min up to 40m/min.

 

 

Once the trolley is full of wet product, the trolley is disengaged from the line, the system goes into pause and the wet trolley is loaded into a Schubox CIR drying system. Another empty trolley is loaded onto the stacker and the line starts up again.

 

A truly flexible and labour saving system!

 

#schuberts #giardina #finishing #finishingdoneright

New Giardina Glass Roller Coating Finishing Line Installed

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One of the UK’s largest glass processing companies has taken delivery of a custom built Giardina Group glass rollercoating finishing line.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The line, with a fantastic working width of  anywhere between 700mm and 2200mm, is designed for a full colour range of ceramic coatings.

 

The line consists of end AND side infeed roller conveyor, with pop up rollers.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Roller coating machine G02, mounted on floor rails and wheels for easy removal out of the line. It also has rollers top and bottom (not belts) to ensure perfect application thickness of coatings. There is also the self cleaning washing equipment for quick colour changing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Roller conveyor with lexan hinged hood for flash-off and inspection of coating before the drying tunnel.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drying and cooling sections with electric IR, recirculated air and venting water vapour to atmosphere. Again, with hinged sections to access the internals of the tunnels.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Out feed roller section and then finally an automatic lift station to take the coated glass into the vertical position.

 

 

 

 

 

 

 

 

 

 

 

 

For more information on automatic Giardina glass coating solutions available through Schuberts, contact sales@schuberts.co.uk