Tag Archive for: doors

Revolutionizing Door Finishing: Schuberts’ Game-Changing System

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🚪✨ Revolutionizing Door Finishing: Schuberts’ Game-Changing System! ✨🚪

🌟 Step into the world of Schuberts, where innovation meets craftsmanship! 🌟

🛠️ Imagine a realm where every detail of door finishing is elevated to perfection. Well, that’s precisely what Schuberts, the renowned door manufacturer, has achieved with their latest installation: a cutting-edge Door Finishing System!

 

 

 

 

 

 

 

 

 

 

 

🔄 Picture this: An overhead conveyor system seamlessly guiding doors through each stage of the finishing process. No more manual handling, no more inefficiencies. Just smooth, precise movement ensuring every door receives the attention it deserves.

💨 As the doors glide through the system, they enter the spray booth enclosure, where a symphony of precision unfolds. The sprayers delicately coat each door with the perfect layer of finish, ensuring uniformity and excellence in every application.

 

 

 

 

 

 

 

 

 

 

 

 

 

🌬️ But wait, there’s more! As the freshly coated doors emerge from the spray booth, they’re not left to languish. Instead, they enter the flash-off system, a revolutionary feature allowing for quick venting and flow-out without compromising quality. Efficiency meets quality, transforming turnaround times like never before!

💡 And the pièce de résistance? The Schubox Gas Catalytic IR Drying System! Gone are the days of waiting for doors to dry. Thanks to this ingenious invention, doors are swiftly whisked into the individual drying chamber, where a precise balance of airflow and temperature ensures rapid, flawless drying. In no time, doors emerge, ready to dazzle with their impeccable finish!

 

 

 

 

 

 

 

 

 

 

 

 

 

 

📈 The impact? Nothing short of transformative! Overnight, the clients business has undergone a metamorphosis. What was once a labor-intensive, time-consuming process has become a model of efficiency and excellence. Orders are fulfilled faster, quality is unparalleled, and customer satisfaction soars to new heights!

🌟 Schuberts’ Door Finishing System isn’t just a game-changer; it’s a testament to the power of innovation in craftsmanship. With every door that passes through its seamless process, Schuberts reaffirms its commitment to excellence, setting new standards in the finishing industry.

✨ Step through the doors of possibility with Schuberts, where innovation opens new horizons and perfection is just a finishing touch away! ✨

UK Door Manufacturer Invests With Schuberts

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Portico Doors are a leading manufacturer of Composite Doors, with a reputation for providing the highest quality of product.

Schuberts were the chosen partner for their brand new factory site, designing and supplying a turn-key finishing system.

 

 

 

 

 

 

 

 

 

 

The installation comprises of a spray shop enclosure, with full auto-air balance system, pre-conditioning the supply air to ensure a clean working environment. An ajustable divider panel allows two sprayers to work within the zone.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The flash-off chamber allows the coating to flow and settle out properly before drying.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A custom Schubox gas catalytic IR drying system, allows the coating to be dried very quickly, at low temperature, leaving less WIP and a through-dry product that can go directly to fit-up and then packing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information on spray booths and drying systems, email sales@schuberts.co.uk

Schuberts Turn-Key Door Finishing System Delivered

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A new complete finishing system has been delivered to a UK manufacturer of doors and components.

 

The new system from Schuberts comprises of through-feed brushing de-nibbing machine, spray shop enclosure, flash-off section, Schubox drying system, paint mix room and overhead conveyor with structural steelwork supports.

 

 

 

 

 

 

 

 

 

 

The de-nibbing brushing machine is designed for the prep of doors and components. Fitted with the Flex-trim brushing system, the machine can take anything up to 1300mm width and 100mm thick. The machine is adjustable in forward speed, angle of attack, pressure applied and rotation speed to give the very best finish.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The spray shop is an auto-balanc system with inverter drives on the input and extract fans, via a pressure transducer system. This means the air inside will self balance at the same time as extracting at 1m/s velocity, irrespective of the condition of the filters. Once the filters are clogged, the HMI tells the operators to change them.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Once sprayed, the wet products go into the clean flash-off section to flow out and vent, before going into the Schubox gas catalytic infrared drying system to cure.

The Schubox is able to run from 35c-50c depending on the coatings used and dries in record time. In this case 30-40mins each coat.

An overhead track, hangers, steelwork complete the system.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information on turn-key industrial finishing systems, email sales@schuberts.co.uk

 

Door Manufacturer Dries In Record Time With Schubox

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One of the UK’s best known manufacturers of doors has just installed a custom Schubox drying system for their solvent 2K PU range of coatings. With end entry and side exit, it fits perfectly with the product flow.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The Schubox is fitted with four gas catalytic infrared emitters and certified for solvent use (ATEX).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Running at just 36c, the Schubox cures the 150 micron wet coatings in 40 mins, after a flash-off period of just 5 mins.

When full, the Schubox holds 50 doors at any one time, increasing the production rates and reducing the bottleneck of drying.

 

For more information, email sales@schuberts.co.uk

New And Old At Virtuoso

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Schuberts have just installed a turn-key Giardina autospray line at Virtuoso Doors as well as their older manual finishing system.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The philosophy of the new line was borne out of extensive testing and trials at our Sheffield Test Centre and proved to the customer there was only one solution that would work.

 

A cantilevered loading table at the start of the line starts the process, followed by infeed conveyor and then mechanical brushing with the brilliant flex-trim systems. The brushing machine has oscillation, speed, direction and height controls as well as a vacuum bed. This ensures the best surface preparation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

After brush sanding, there is an open section to allow application of prep-clean liquid before the cleaning and de-ionising process.

 

The spray machine 420 dry is fitted with 2 circuits and Wagner pumps and guns to give a consistent and even coverage of the coatings. This machine is processing full size doors as well as components.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Once sprayed, the products enter a flash-off tunnel, with incoming air is filtered, the air warmed to 30c and the paint vapours extracted to atmosphere.

 

After the flash-off, the products go through a jetted air tunnel at 45-50c for drying.

 

This new Giardina line from Schuberts goes hand in hand with the original manual system consisting of sprayshop enclosure with full autobalance, flash-off, Schubox drying system and paint mixing room.

 

 

 

 

 

 

 

 

 

 

Door Manufacturer Trusts In Schuberts

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A well-known UK door manufacturer has just invested in a custom-built manual finishing system from Schuberts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Full manual spray enclosure, filtered air input and extraction system with clean-booth auto-balance technology.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The curing of the gloss coatings is carried on in the Schubox, gas catalytic infrared technology, with coatings cured in 40 mins at 38c, ready for working after coming out.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information on proper turn-key finishing systems, email sales@schuberts.co.uk

 

#busybees #schuberts #partners #finishingdoneright #finishing

Giardina MSL Lines

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The automatic tray system has been designed and built to optimize the painting and drying of doors, panels and profiles. This system combines the manual painting cycle with the drying cycle, eliminating the need to handle the parts during the various phases.

The Giardina Manual Spray Line can be configured and sized according to the process needs and the expected productivity.

 




For more information, email sales@schuberts.co.uk

New 420 Automatic Spray Machine Launched

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Schuberts presents the Giardina “Dualtech 420”, the first stage of the renovation process that will affect the entire range of “Dualtech” automatic through-fee spraying machines, a technology that represents fifty years of experience in spray painting in the name of quality, reliability, flexibility and ease of use.


Among the most interesting technical features the two opposing painting arms that guarantee an optimal application both on the surface and on the edges of the panel and the technology for the recovery of the paint that falls on the conveyor belt and the cleaning system of the latter, solutions that have no equal in terms of very low consumption of the cleaning solvent, a longer life of the belt, and a high simplicity of operation.


Each machine in the “Dualtech” range can be equipped with accessories and technological solutions to further increase flexibility, productivity, and reliability, such as the quick gun exchange system “Dualfast”, which allows you to change guns – and consequently the spraying cycle – in less than 60 seconds or the automatic vertical positioning system of the guns, or the electronic control of the ventilation inside the spray chamber, perfect for extending the efficiency and operating time of the sprayer.

 

For more information, email sales@schuberts.co.uk

 




 

 

2nd Giardina Spray Line Installed At Door Manufacturer

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One of the UK’s largest manufacturers of timber doors and components has taken delivery of a another new, second, Giardina profile spray line from Schuberts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The ATEX certified line, running at 30m/min, is able to coat both simple and complex door components to a very high level of quality.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The spray machine is fitted with 3 Wagner automatic guns and pump system, able to deliver accurate film weights time and again.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The same line, can also spray MDF profiles, waterbased or 2k products.

 

For more information, email sales@schuberts.co.uk

Ever wondered what a Giardina Vertical Oven looks like and works?

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The four-stage vertical oven designed and built by GiardinaGroup and available through Schuberts, optimally performs the four phases that characterize a perfect drying process: flash-off, first heating, second heating, and finally cooling.




 

The drying curve is guaranteed by the four stages in which the oven is structured, one for each phase, and each stage is separated from the other by dividing panels. In other two- or three-stage ovens, instead, some of the four phases are performed in the same spaces, therefore a homogeneous separation between them is not guaranteed and the zones are joined, mixing air and conditions inside – a less than ideal situation!

 

 

 

 

 

 

 

 

 

 

 

The version of four-stage vertical oven presented in the above video link, adopts a belt tray system, perfect for small pieces (there are no dangers related to their handling or dropping through) and for large and heavy elements which, being able to rest on a large and regular surface, do not risk any damage or marking to the contact surface already painted, with the tray system offered by others.

 

 

 

 

 

 

 

 

 

 

 

 

On request, it is possible to have the GiardinaGroup four-stage oven in an ideal set-up for those who have to process both thin pieces (flat doors) and high-thickness ones (curved doors): by reducing the number of trays the problem is solved, keeping the duration in each phase and for each product, whatever its thickness, constant and homogeneous.

 

For more information, email sales@schuberts.co.uk