Joinery Manufacturer Installs New Schuberts Finishing System

Another lovely custom finishing installation handed over for a specialist manufacturer of sash windows and frames.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The bespoke wooden window manufacturer is using high quality waterbased coatings.

 

 

 

 

 

 

 

 

 

 

 

 

 

Spray shop enclosure with filtered air input system, flash-off, Schubox drying system, overhead conveyor and hydrostat controlled humidification system for the whole area.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Quality, throughput and process control all more than tripled with the new system.

 

For more information, email sales@schuberts.co.uk

MDF Producer installs Giardina Spray Line and Schubox Drying System

With over 100 different profile sections to deal with, a new coating and drying system has been installed by Schuberts to keep up with a massive increase in high quality painted MDF and timber. From 20mm to 300mm widths and up to 4600mm long, the new system will deal with it all.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The new system comprises of a brush sanding machine, connected to a Giardina profile spray machine, all running at 35m/min. The 1VE spray machine in fitted with Wagner spray equipment and will do a full colour change in around 5 minutes and is able to deal with 1k or 2k coatings. 1k coatings can be recovered, filtered and blended back into virgin paint.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Once sanded, the profiles are then coated with waterbased 1k paint, taken off and loaded onto trolleys.

The trolleys are then placed into a custom dimension Schubox for rapid and safe curing of the coatings at 30-34c. Drying the paint at low temperature and quickly with the gas catalytic IR technology means no fibre raise, no damage to the coating and no movement in the MDF or timber.

 

 

 

 

 

 

 

 

 

 

 

 

 

The new system doubles production rates, dries coatings in a quarter of the time it used to and gives a much higher end quality.

For more information on high-productivity coating systems, email sales@schuberts.co.uk

 

Giardina Profile Spray Line Installed For Door Producer

A new Giardina profile automatic spray line has been installed at one of the UK’s largest producers of timber doors and door sets.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The customer is providing high quality products ideally suited to the health, education, commercial, leisure, office fit out and high end residential markets.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Running at 30m/min, it can deal with waterbased or solvent based coatings in single pack and 2k for primers, mid-coats and top-coats.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

With a denibbing brush sander offline, it will coat from 20mm to 300mm widths, even on the most complex door profiles.

 

For more information, email sales@schuberts.co.uk

High End Bespoke Producer Installs A New Schuberts Installation

A leading British manufacturer of exquisite bespoke furniture, cabinetry and specialist joinery has installed a finishing system from Schuberts. Craftmanship, attention to detail and peerless service are central to the company’s ethos and has ensured successful collaborations with eminent private, professional and commercials clients worldwide.

 

With finishes ranging from 1k solvent, 2k solvent, waterbased and specialist coatings, the client is at the top end of the industry.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The new, totally bespoke finishing system, includes for twin spray shops, paint mix room/storage room and drying room.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

All elements of the installation are ATEX rated for solvent use.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Each zone has it’s own filtered air input system, ensuring that the zones are kept free from contamination. The spray zones work with auto-balance inverter driven fans, ensuring that dust and contamination is kept out of the rooms when the doors are open, or the filters start to clog. The HMI touch screen tells the operators the condition of the filters and air pressures.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information, email sales@schuberts.co.uk

Cobra, Toronto, Trust Schuberts And Giardina For A Flexible Finishing System

 

 

 

 

One of Canada’s leading manufacturers of wood, steel and GRP doors has recently taken delivery of a new Schuberts manual finishing system and a Giardina automatic spray machine integrated into one special plant.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The entire system comprises of a manual spray shop enclosure, flash-off zone, Schubox drying system, paint mixing room, Giardina 416 automatic spray machine, infeed and outfeed conveyors with filtered air systems.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When the customer has volumes of doors and components to spray in one colour, they use the Giardina machine, offload onto trolleys in the flash-off, allow the coating to flow out and then put the trolleys into the Schubox for drying. The guns and pumps have been fitted by and the whole installation looked after by our working partner in Canada, Yorke Towne Supplies.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

On smaller volumes, special colours or coatings and 3D products, they hand spray in the spray shop enclosure, then flash-off and then into the Schubox for curing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

This client works with multiple substrates (wood, GRP, PVC etc) and multiple types of 1k, 2k, water and solvent coatings, so truly a universal hybrid finishing system.

 

For more information, email sales@schuberts.co.uk or contact@yorketowne.com

 

TFT USA Choose Schuberts As Their Finishing System Supplier

TFT, USA, based in Charlotte NC, have had a complete finishing system installed from Schuberts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The system comprises of a custom built finishing line and cutting/sanding room. All to ATEX, UL and FM standards.

 

Designed for wood, PVC, fibreglass doors (GRP) and a whole host of other substrates, this is a truly flexible finishing system.

 

Products are either hung on the overhead track and suspended from above or taken inside on trolleys and sprayed on turn-tables.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The spray shop enclosure features full HMI control, automatic booth balancing system, filtered air input and benefits from local HARU, meaning the temperature and cleanliness of the spray shop is maintained at all times.

 

Once coated, the pieces are taken into the flash-off zone to flow out and vent prior to rapid curing in the Schubox catalytic IR drying system.

The Schubox, running at 38-45c pulls the carrier out of the coating very quickly, without affecting the substrates.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

After the Schubox, the pieces are either de-nibbed or ready for further processing.

 

A paint mix room has been installed for the intermediate storage of coatings, accurate mixing and colour matching.

 

The cutting/clean room is a separate installation for cutting, cleaning, wiping down and de-nibbing on Sandbox downdraft tables.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information email sales@schuberts.co.uk or info@feycotreffert.us

 

 

New Giardina Line Installed

Schuberts UK supplying, installing and servicing Giardina fully automatic finishing plant.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Here we have a lovely new closed loop panel spray line, with infeed conveyor, cleaning machine for top and bottom sides, de-ionising air, 6 axis automatic through-feed robot spray machine with paperbelt system and water filtration with full filtered and heated air make-up units, hot air drying in a vertical oven, UV curing tunnel, cooling, sanding and then either returned to the start of the line or off the line for fit-up.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

schuberts finishing finishingdoneright woodfinishing giardina robot uv

Teknos UK Invest With Schuberts

Teknos GBI, have just installed a full production-spec finishing systems from Schuberts.

 

Based at their new Bicester HQ, Teknos are the proud owners of both manual and automatic coating systems.

 

 

 

 

 

 

 

 

 

 

 

 

The manual setup comprises of a spray shop enclosure with filtered air input and air balance system, flash-off zone, Schubox catalytic IR drying system, paint mixing room and overhead conveyor track, plus a cutting room with filtered air in and out and a Sandbox de-nibbing bench. This setup will allow Teknos and their customers to run solvent or waterbased coating systems for joinery, kitchens, PVC, GRP, glass etc.

 

 

 

 

 

 

 

 

 

 

 

 

The automatic equipment is aimed at both profiles and panels. The Giardina profile line has in-line sanding, automatic spray machine and trolleys. Drying can be done in the Schubox, jetted air, electric IR or UV. This profile line will accept anything up to 300mm wide and any length, down to 500mm. The Giardina roller-spec line contains hot jetted air, electric IR and a separate UV tunnel.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information, please contact sales@schuberts.co.uk or sales@teknos.co.uk

Kitchen Manufacturer Installs New System From Schuberts

One of the UK’s leading PLC manufacturers of kitchens, bedrooms and furniture has just installed a turn-key finishing system from Schuberts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The system comprises of a large hand finishing system, specifically for high-quality waterbased coatings.

 

 

 

 

 

 

 

 

 

 

 

 

 

There are dedicated preparation zones, with extraction and filtration of dust and contamination that ensure the pre-sanding and intercoat denibbing is contained and safe for both the operators whilst keeping the products as clean as possible.

After prep, the products are hand sprayed in a full spray enclosure. This is fitted with both filtered and balanced air input and full filtered extraction. The booth is split with adjustable dividers, meaning the working areas can be adjustable for up to 4 sprayers in their own zones.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Twin paint mix rooms either side of the system allow coatings to be mixed up safely and means the pumping systems can be installed in a safe and secure room, away from the spraying process.

Once coated, the pieces are loaded on racks and placed into the Schubox for rapid curing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The Schubox is a custom design, allowing product to be loaded at one end and taken out the other. The unique long wave gas catalytic infra red technology dries coatings in record time, improving the lay-down and making sure no contamination is present.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A lovely installation and one the client is very proud of!

 

www.schuberts.co.uk

Casket Manufacturer Goes For Schubox Curing. Again.

One of the most recognisable manufacturers of caskets in the UK and had their second Schubox drying system installed successfully.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Producing up to 600 coffins per week, they pride themselves on quality of manufacture and finish of the coatings.

 

Every product is made using the newest and most environmentally safe processes and with the volumes they produce, the older Schubox was saturated with work.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The new Schubox, a custom build, features bi-fold doors, flameless gas catalytic IR emitters and a filtered air movement system to drive off the carrier of the coating in record time.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Processing 8 coffins with just a 20 minute drying time will make a massive difference to the throughput and quality of the end product.