Advanced Machinery and Schuberts March Forward Together in the USA

Advanced Machinery and Schuberts March Forward Together in the USA

 

Schuberts and Advanced Machinery have agreed a strategic partnership for the Intermountain West of the USA for finishing equipment and systems.

Founded in 1989, Advanced Machinery is the premier provider of woodworking solutions to wood shops both large and small across Utah, Idaho, Montana, Wyoming, N. Arizona & Western Colorado. Advanced Machinery already have great experience with finishing systems such as automatic spray machines and the Schubert offering of both standard and custom flash-off clean rooms and Schubox drying systems fits perfectly into their range. With seasoned and experienced sales and engineering staff, as well as an extensive range of service and spare parts, they can easily cater for all types of customers and requirements.

Schuberts, based in the UK, already design, manufacture and export finishing systems to 15 key markets overseas and the new partnership will see this grow.

With multiple new installations already on the ground and new orders outstanding, the partnership will grow and strengthen quickly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information and live production demonstrations of the new range of Schuberts equipment in the Intermountain West USA, contact info@advanced-machinery.com

 

 

 

 

 

 

Schuberts Re-Investing In The Future Of Finishing With Giardina Group

As part of the continual growth and advancement in the UK, Schuberts have yet again re-invested in the latest finishing technology. Schuberts are the ONLY manufacturer and supplier of finishing equipment in the UK with a production-spec Test Centre, Lab and Training Facility.

This month, we Schuberts the delivery and installation of the new Giardina Dualtech 420, fully automatic through-feed spray machine system. This machine is suitable for wood, metal, plastics, glass, composites and many other industries. It will accept 1k waterbased, 1k solvent based, 2k waterbased, 2k solvent based and lots of other sprayable coatings.

 

 

 

 

 

 

 

 

 

 

 

 

Capable of running up to 8m/min, it boasts multiple wet spray circuits, 8 Wagner GA400 guns, full self-cleaning paint recovery belt and a whole host of other features that set it aside from the normal competition. With inverter driven fans the system can be tailored to the customers exact requirements. Made ready for Industry 4.0, the Giardina machine is prepared for the future!

 

 

 

 

 

 

 

 

 

 

 

All Dualtech spray machines have in common is the top quality of key technical features, including two opposing painting arms and a large cabin which guarantees an optimal application on both the panel’s surface and edges.
Other noteworthy features are the technology to recover paint from the conveyor belt and the latter’s cleaning system, unequalled solutions in terms of extremely low washing solvent consumption, a longer belt service life and a very simple operation.

 

 

 

 

 

 

 

 

 

 

 

All Dualtech machines can be fitted with accessories and technological solutions to further increase their flexibility, productivity and reliability. This includes the “Dualfast”, the system that allows you to change guns – and hence the spraying circuit – in less than 60 seconds, thereby maintaining optimal working conditions; the option of the PLC controlled vertical positioning system of the guns also guarantees excellent painting cycle repeatability; the electronic control for the ventilation inside the spray chamber which is required for extending the efficiency and operating time of the spray machine. All versions are available with a “Dry” or “Wet” solid particulate disposal system.

 

 

 

 

 

 

 

 

 

 

Giardina Dualtech 420 brochure Dualtech 420_GB Brochure

 

For more information, email sales@schuberts.co.uk

 

 

 

New 420 Automatic Spray Machine Launched

Schuberts presents the Giardina “Dualtech 420”, the first stage of the renovation process that will affect the entire range of “Dualtech” automatic through-fee spraying machines, a technology that represents fifty years of experience in spray painting in the name of quality, reliability, flexibility and ease of use.


Among the most interesting technical features the two opposing painting arms that guarantee an optimal application both on the surface and on the edges of the panel and the technology for the recovery of the paint that falls on the conveyor belt and the cleaning system of the latter, solutions that have no equal in terms of very low consumption of the cleaning solvent, a longer life of the belt, and a high simplicity of operation.


Each machine in the “Dualtech” range can be equipped with accessories and technological solutions to further increase flexibility, productivity, and reliability, such as the quick gun exchange system “Dualfast”, which allows you to change guns – and consequently the spraying cycle – in less than 60 seconds or the automatic vertical positioning system of the guns, or the electronic control of the ventilation inside the spray chamber, perfect for extending the efficiency and operating time of the sprayer.

 

For more information, email sales@schuberts.co.uk

 




 

 

Out With The Old And In With The New In Toronto

If you want to offer a full range of career-focused education, training and applied research programs to prepare people for success in the new knowledge economy and promote economic prosperity throughout Canada, you want the very best equipment, right?

 

An old installation was well past its prime, so Yorke Towne, our working partners in Canada were key in making the new finishing installation from Schuberts an outstanding one.

 

So, out with the old:-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

And in with the new, custom built, flash-off and Schubox gas catalytic infrared drying system:-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

After spraying, the products go into the flash-off zone and then into the Schubox for rapid and safe drying.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Not only are our systems CSA certified, but we also carry INTERTEK and TSSA classification for the Canadian markets.

 

For more information, please email contact@yorketowne.com or sales@schuberts.co.uk

 

 

Glass Coater Goes Schubert Route

Not all our installations are large or high-value ones….

Here we have a modest manual installation for a glass coater.

The equipment comprises of a manual spray shop enclosure and a retro-fitted Kit-Cat drying system.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Once sprayed in their waterbased coatings, the glass is put into the drying zone, fitted with gas catalytic infrared. This means the drying time is vastly reduced, the coating is properly dried and the ‘open time’ for dust and contamination is down to 20 mins.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For more information, email sales@schuberts.co.uk

New Giardina Glass Roller Coating Finishing Line Installed

One of the UK’s largest glass processing companies has taken delivery of a custom built Giardina Group glass rollercoating finishing line.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The line, with a fantastic working width of  anywhere between 700mm and 2200mm, is designed for a full colour range of ceramic coatings.

 

The line consists of end AND side infeed roller conveyor, with pop up rollers.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Roller coating machine G02, mounted on floor rails and wheels for easy removal out of the line. It also has rollers top and bottom (not belts) to ensure perfect application thickness of coatings. There is also the self cleaning washing equipment for quick colour changing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Roller conveyor with lexan hinged hood for flash-off and inspection of coating before the drying tunnel.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drying and cooling sections with electric IR, recirculated air and venting water vapour to atmosphere. Again, with hinged sections to access the internals of the tunnels.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Out feed roller section and then finally an automatic lift station to take the coated glass into the vertical position.

 

 

 

 

 

 

 

 

 

 

 

 

For more information on automatic Giardina glass coating solutions available through Schuberts, contact sales@schuberts.co.uk

 

 

Another Glass Processing Company Go Schubox Route

Another successful installation completed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

This time in NI for a well-established and lovely architectural glass processing company.

Custom made Schubox CIR drying system for their range of solvent and waterbased coatings from a manual spray booth. Reducing drying times and that finishing bottleneck from tens of hours to 45-90 mins.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Glasstec 2018. 23rd – 26th October, Dusseldorf.

 

 

 

 

Come and see us at Glasstec 2018!

 

Giardina stand Hall 12, Stand B19.

https://www.glasstec-online.com/vis/v1/en/exhibitors/glasstec2018.2566822

 

 

 

 

 

 

 

 

 

 

 

 

 

Glass roller coaters, spray machines, drying tunnels, handling systems for glass.

Yorke Towne, Toronto, Test Centre Sees Additional Install

 

 

 

 

 

 

 

Yorke Towne Supplies Ltd, Schuberts’ sole agents for Ontario, Canada have just taken delivery of the next phase of the new production-spec Test Centre.

 

 

 

 

 

 

 

 

 

 

 

 

 

The fully integrated ATEX CSA system features a manual smart booth spray system. This constantly monitors and automatically adapts the airflow and pressure differential inside the spray zone, keeping dust out, vapours inside and overspray drawn into the extraction filters. The system makes up for doors being opened, quality and saturation of the filtration system and changes in factory pressures (dust extraction, loading bay doors etc)

 

 

 

 

 

 

 

 

 

 

 

 

A flash-off section connects directly to the spray enclosure and allows coated product to flow out, settle and vent before going into the Schubox for rapid drying. The flash-off features filtered air input and low level extraction, again with 1000 lux lighting sets.

The Schubox completes the Test Centre, allowing either solvent or water based coatings for wood, glass, PVC, GRP and composites to be rapidly dried, at low temperature in record time. Utilising CSA and ATEX approved gas catalytic log wave infra red emitters, the Schubox can run from 30c to 50c and in combination with BA stainless, fireproof carcass, filtered air input and a unique recirculating airflow inside the Schubox.

For more information and to run trials in the Yorke Towne Canadian Test Centre, email scesario@yorketowne.com or call +1 905-762-1200

Schuberts Install a New Giardina Automatic Glass Spray System at Esquire Glass

Founded in 1970 Esquire Glass has become one of the UK’s leading independent glass processors.

Their core business is in the production of processed glass panels for the kitchen, bedroom and bathroom industry. However, since 2002 substantial investment in a second factory and ‘state of the art’ glass processing plant has led to the company’s accelerated growth into new markets.

Their newest investment has been on a cutting edge finishing system from Giardina Group and their UK partners, Schuberts.

 

 

 

 

 

 

 

Running with waterbased coatings, the new Giardina system is capable of using both solid and far more difficult metallic colours. Fitted with 2 independent spray circuits, the switch between colours and coatings is very quick, meaning the customer can do both long and short runs of glass. All of the Wagner guns have the ability to run different tips and pressures, making the coating control very accurate.

 

 

 

 

 

 

 

The Dualtech 416 machine has full belt overspray recovery system, meaning wasted coating can be safely removed from the main belt, filtered and re-introduced into virgin mixes. The recovery system, unlike other systems relies on a series of rubber squeegees that gently, but effectively removes paint, rather than harsh metal blades that scrape and damage the belt over time. This guarantees the longevity of the Giardina belt.

 

 

 

 

 

 

 

The machine also boasts double filtration for the air input system, making the spray zone a clean zone, meaning reworks are a thing of the past.

On the extraction side, there are triple levels of filtration, ensuring incredibly low particulate emissions to atmosphere.

The touchscreen control panel gives the operators fine control over line speed, spray guns, circuits, pressures, gun heights and many other key parameters used for coating – all at the touch of a finger!

 

 

 

 

 

 

 

Once sprayed, the glass goes through a flash-off section and then on to a combination drying oven. The glass comes off the end of the line perfectly coated, dry and ready to handle and with a footprint of just 14m from end to end, it really is a compact, high production finishing system.

 

 

 

 

 

 

 

Paul Lockett, MD at Esquire says:-

“ Realising we (Esquire Glass) needed to be more flexible in the painting of our glass products, we spent last summer conducting due diligence on various systems. We found the Giardina system in collaboration with Schuberts UK to be the most effective for our needs. It was installed at the end of Jan ’18 and has already shown huge benefit by taking our production from 400 to 1600 pieces per shift. So far, we are very happy with the machine and are looking forward to developing it’s use over the coming year”

For more information on high quality glass processing and painting, email Esquire Glass sales@esquire-glass.co.uk

For more information on Giardina range of finishing equipment email sales@schuberts.co.uk